Role : Asst.Mngr-QC

Company Name : Visaka Industries Ltd

Manufacturing Product : Polyester & Viscose yarn

Location: Mouda, Nagpur,

Accountability

Responsible for the overall Quality Control function of the Textile Division Nagpur, covering quality systems, certifications, 5S, testing, raw-material inspection, process quality, finished-goods quality and customer complaint analysis.

Key Responsibilities

- Monitor and analyze raw material, process, yarn and finished-goods test reports, identify deviations and ensure timely corrective actions.
- Ensure all testing instruments and equipment are calibrated and maintained in working condition; coordinate with maintenance/service engineers for breakdowns and calibration.
- Review shift logbooks, previous-shift activities and allocate work to QC staff as per the daily schedule.
- Conduct regular plant rounds and quality checks covering machines, card web quality, draft zones, winding systems, tension, spindles and other critical parameters.
- Identify abnormal quality variations at machine/spindle level and coordinate with Production and Maintenance for immediate corrective action.
- Prepare daily comparative quality reports for current lots against previous lots and ensure all parameters meet defined mill standards.
- Monitor QCD studies, special trials, R&D; samples and quality improvement studies and maintain records for long-term analysis.
- Prepare and maintain export and domestic customer test reports, test certificates and other quality documentation as required.
- Analyze customer complaints, including fabric/yarn samples, prepare complaint analysis reports and coordinate corrective actions with concerned departments.




- Monitor shade variation and Delta E values and take decisions on acceptance, segregation or further processing of doubtful material.
- Monitor quality of material from breakdown machines, segregate affected material and maintain records to identify recurring machine-related problems.
- Prepare and execute half-yearly machine audit schedules from Blow Room to Winding, submit audit reports and ensure closure of observations.
- Ensure compliance with Quality Systems, 5S and applicable standards/certification requirements.
- Guide, coach and develop subordinate QC staff through technical training, performance evaluation and competency improvement programes.
- Maintain proper records of training programes and coordinate with HR for documentation.

Key Authority

- Approve/pass lots within defined quality limits.
- Stop spindles, deliveries or machines where quality correction is required.
- Communicate quality results and parameters to internal departments and Head Office.
- Issue yarn test certificates for customer dispatches.
- Call authorized service engineers for troubleshooting/calibration under AMC.
- Issue required spares from Stores and provide minor work/discipline-related warnings.

Key Interfaces Internal: R&D;, Production, Mixing, RMD, Maintenance Process/Electrical/Mechanical, Stores, Packing and other plant functions.

External: Testing-equipment suppliers, calibration/service agencies and technical partners.

Job Dimensions

Manpower | Quality Testing Instruments | Fibre & Yarn Materials | Quality Systems & Certifications | Machine Audits | Customer Quality & Complaints

Preferred candidate profile

📌 QC Assistant Manager or Deputy Manager-Textiles, Nagpur (Mauda)
🏢 Visaka Industries
📍 Mauda