- Drive continuous improvement initiatives & Pro active approach to enhance productivity, quality, and efficiency.
- Analyse production losses , Rejection and implement corrective and preventive actions.
- Improve OEE, reduce cycle time, and minimize rejection rates.
- Develop and troubleshoot PLC programs (Siemens S7-1500).
- Integrate PLC with HMI, SCADA, and field-level devices. (Third party devices)
- Electrical wiring study (Safety circuit etc..)
- Ensure proper functioning of control logic, interlocks, and alarms.
- Program, troubleshoot, and maintain:
- Mitsubishi Robots - (Model :MELFA robot (4 axis))
- ABB Robots (6 Axis robot)
- Optimize robot cycle time and path accuracy.
- Handle robot fault diagnosis and recovery.
- Maintain and configure FESTO servo systems.
- SEW VFD system
- Perform tuning, alignment, and motion synchronization.
- Maintain AMADA resistance projection welding machines.
- Monitor welding parameters and ensure consistent weld quality.
- Configure and troubleshoot:
- SICK barcode fixed scanners
- Keyence vision systems & Checker
- Cognex & Zebra scanners
- Ensure accurate inspection and data communication with PLC systems.
- Operate and maintain:
- Chroma battery testers
- Neware battery testers
- Analyse test data and ensure system accuracy and reliability.
- Develop and maintain LabVIEW-based applications. (BMS flashing station)
- Manage data acquisition, logging,



and communication interfaces. (MES )
- Maintain and troubleshoot:
- DDK nutrunner
- Atlas Copco nutrunner
- Analyse torque data and improve fastening quality.
- Maintain and troubleshoot:
- MEERA Laser marking
- Ensure accurate code reading, marking quality, and communication with PLC systems.
- Monitor marking clarity, contrast, and traceability compliance.
- Perform preventive, predictive, and breakdown maintenance.
- Conduct root cause analysis (RCA) for failures & Permanent countermeasure
- Maintain documentation, logs, and reports.
- Equipment uptime (%)
- MTTR / MTBF
- Reduction in breakdowns
- First Time Quality (FTQ) improvement
- Rejection and rework reduction
- OEE improvement
- Current project co ordination & Installation support

Technical Skills

- PLC Programming (Siemens S7-1500)
- Robot Programming (Mitsubishi, ABB)
- Servo systems (FESTO)
- Vision systems (Keyence)
- Resistance projection welding (AMADA)
- Barcode systems (SICK, Cognex, Zebra)
- Battery testers (Chroma, Neware)
- LabVIEW programming
- Nutrunner (DDK, Atlas Copco)
- Laser marking (MEERA)
- Industrial communication protocols (Profinet, Ethernet/IP, Modbus)

Additional Requirements

Willingness to work in shifts

Ability to handle shop-floor challenges

Vendor coordination and project support experience

📌 Electrical Maintenance Engineer (Chennai)
🏢 TVS Indeon
📍 Chennai