- Own end-to-end ORT failure analysis from failure identification → FA → root cause → corrective action → closure.

- Review ORT failures, identify abnormal trends, prioritize critical failures, and drive timely disposition.

- Follow FA flow, test sequence, teardown methodology, measurement requirements, and confirmation tests based on failure mode.

- Lead RCA using 5 Why, Fishbone, DOE, Fault Tree, Pareto, correlation analysis and 8D/RCCA methodologies.

- Drive CFT with Quality, Engineering, Process, Material, SQM, TEMD, TEHR, Vendor and Customer teams for failure resolution.

- Track ORT failure rate, DPPM, failure mode distribution, recurrence, product/model/vendor trends and severity.

- Ensure immediate containment for critical failures, including suspect lot identification, segregation, additional screening and risk assessment.

- Verify effectiveness of CA/PA and ensure recurrence prevention through process,



material, design or test improvements.

- Analyse reliability data statistically using Pareto, trend charts, box plots, distribution, CPK, correlation and hypothesis testing where applicable.

- Monitor FA TAT and ensure critical failures are analysed and dispositioned within the agreed timeline.

- Drive supplier/vendor FA for material or component-related failures and validate vendor corrective actions with evidence.

- Establish ORT FA readiness for current products, including FA methodology, equipment, fixtures, sample flow, specifications and escalation criteria.

- Prepare concise and fact-based ORT FA reports for customer reviews, highlighting Failure → Evidence → Root Cause → CA/PA → Validation

📌 Assistant Manager_Quality (Tamil Nadu)
🏢 Tata Electronics
📍 Tamil Nadu