Position: Operator - NPI & Engineering
Organization: Cyient DLM Limited
Location: Shamshabad, Hyderabad
Job Summary
Responsible for leading and supporting box build assembly processes including mechanical assembly, bonding, potting, and conformal coating operations in an EMS environment. The role also involves NPI (New Product Introduction) execution, engineering changes, process optimization, and production readiness for recent and existing products.
Key Responsibilities
1. Box Build & Mechanical Assembly
Plan, implement, and support complete box build assemblies including:
PCB integration into enclosures
Cable harness routing and termination
Mechanical fitting, fastening, and torque control
Interpret mechanical drawings, BOMs, and assembly instructions
Ensure proper alignment, sealing, gasket fitting, and EMI shielding
Drive improvements in assembly methods, ergonomics, and cycle time
2. Bonding, Potting & Conformal Coating
Define and control processes for:
Bonding (adhesives, sealants, RTV, epoxy)
Potting & encapsulation (thermal, electrical insulation, vibration protection)




Conformal coating (acrylic, silicone, urethane, parylene)
Select materials based on thermal, environmental, and electrical requirements
Establish process parameters, curing cycles, masking techniques
Ensure compliance with IPC standards (IPC-A-610, IPC-CC-830, J-STD-001)
Troubleshoot defects such as:
Voids, bubbles, delamination
Coating thickness variation
Incomplete curing
3. NPI (New Product Introduction) Engineering
Lead end-to-end NPI activities from proto to mass production:
Feasibility analysis
Process design and validation
Line setup and pilot builds
Coordinate with design, quality, supply chain, and customers
Prepare:
Work Instructions (WI), SOPs
PFMEA, Control Plans
Process flow diagrams
Conduct trial builds, design validation, and yield improvement
4. Engineering Modifications / Change Management
Implement and validate Engineering Change Orders (ECO/ECN)
Evaluate impact of changes on:

📌 Operator - NPI & Engineering (Shamshabad)
🏢 CYIENT DLM
📍 Shamshabad