Responsibilities & Key Deliverables

Lead and manage maintenance activities for ABB Painting Robots, Sealer Robots, Paint Shop Utilities, and Electrical Systems to ensure high equipment availability and production efficiency.

Ensure smooth operation, troubleshooting, and optimization of ABB Painting Robot Systems and Sealer Robot Application Systems.

Drive preventive, predictive, and breakdown maintenance activities for robotic and automated Paint Shop equipment.
Monitor and maintain Paint Shop utility systems including: Air Compressors, Chillers, Air Handling Systems, Utility Distribution Equipment

Provide technical leadership in PLC troubleshooting, control system diagnostics, and electrical fault analysis.

Ensure optimal performance of automation systems, electrical panels, drives, sensors, and field devices.

Support continuous improvement initiatives for enhancing equipment reliability, productivity, quality, and energy efficiency.

Analyze major breakdowns, identify root causes, and implement corrective and preventive actions (CAPA).

Coordinate with Production, Quality,



Engineering, and Utility teams to achieve operational targets.

Manage spare parts planning, maintenance budgets, AMC activities, and vendor performance.

Ensure compliance with all safety, environmental, and statutory requirements within the Paint Shop.

Prepare and review maintenance KPIs, downtime reports, MTBF/MTTR analysis, and improvement action plans.

Technical Competencies

Strong knowledge of ABB Painting Robots, robot programming, troubleshooting, and maintenance.

Valuable understanding of Automotive Paint Shop Processes, including pretreatment, painting, sealing, and finishing operations.

Sound knowledge of PLC systems, industrial automation, electrical controls, drives, sensors, and networking.

Experience in troubleshooting electrical and automation-related breakdowns.

Knowledge of Paint Shop utility equipment such as Compressors, Chillers, Pumps, Blowers, and Utility Distribu

📌 Deputy Manager (Chakan)
🏢 Mahindra & Mahindra
📍 Chakan