Develop sheet metal parts for 2-wheeler chassis system (Frame, Swing arm,

Handlebar, Stand), brackets, battery structures and other assemblies.
Robust knowledge & experience in sheet metal forming (Blanking, Piercing, Bending,

Flanging, Embossing, Laser cutting), Fabrication & MIG/TIG welding process.
Knowledge in sheet metal raw material grade, thickness, manufacturing process,

joining method and surface treatment.
Tool development experience & review tool design concepts from tool maker,

Manage end-to-end sheet metal Current product development activities.
Review product drawings for tooling feasibility and manufacturability.
Conduct tool trials, prototype development and process validation.
Experience in Welding Fixture & Gauge - Design & Development.
Hands on experience in GD&T; and Tolerance analysis.




Conduct DFM reviews with supplier, assess sheet metal process issues (spring back,

burr formation, thinning, wrinkling, cracking).
Ensure on-time development and production readiness. Conduct tool trials and drive corrections based on dimensional and functional results.
Experience in APQP, PPAP, FMEA, Control Plan, MSA & SPC.
Identify cost reduction prospects (VA/VE) and process improvement activities.
Problem solving & Root cause analysis (8D, Pareto Analysis, Why-Why Analysis).
Support proto vehicle build, SOP and Engineering validation activities.
Support ECO/ECN implementation and horizontal deployment of design changes

📌 Senior Engineer Bengaluru
🏢 Greaves Electric Mobility
📍 Bengaluru