Role Purpose
To lead Process Engineering and Equipment Maintenance across SMT (Surface Mount Technology) and FATP (Final Assembly, Test & Pack) operations. The role focuses on ensuring process adherence, equipment reliability, high productivity, and continuous improvement in a high-volume EMS manufacturing environment.
Key Responsibilities
1. SMT Process Engineering
Define, implement, and optimize SMT processes (solder paste printing, pick & place, reflow, AOI)
Drive first-pass yield improvement , defect reduction, and process capability
Implement SPC, PFMEA, DOE for process control and improvement
Ensure line balancing, cycle time optimization, and capacity planning
Lead troubleshooting of SMT defects (tombstoning, bridging, solder issues, etc.)
2. FATP Operations Management
Oversee Final Assembly, Testing & Packaging operations
Ensure smooth integration of PCBs into final products
Drive functional testing, calibration, burn-in, and quality validation
Improve assembly efficiency, reduce rework, and enhance product reliability
Ensure adherence to customer specifications and compliance standards
3. Equipment Maintenance & Reliability
Ensure high uptime of SMT lines and FATP equipment
Implement Preventive & Predictive Maintenance (PM/PDM) systems
Manage installation, commissioning, and upgrades of machines
Collaborate with OEMs/vendors for troubleshooting and enhancements
Ensure compliance with safety and regulatory standards
4. New Product Introduction (NPI)
Lead engineering readiness for new product launches
Drive process validation, pilot runs, and line qualification
Work closely with design, quality, and production teams for smooth ramp-up
5. Cross-Functional Collaboration
Partner with Production, Quality, Supply Chain, and R&D;
Drive adherence to defined processes and quality standards




Influence stakeholders for productivity and process improvements
6. Team Leadership & Development
Lead and mentor SMT and FATP engineering teams
Build technical capability in advanced manufacturing & automation
Drive performance management and skill development initiatives
7. Data-Driven Improvement
Monitor KPIs using data analytics and ERP systems (SAP preferred)
Analyze yield, downtime, defects, and throughput
Present insights and action plans to senior leadership
8. Documentation & Compliance
Maintain SOPs, work instructions, and engineering change management
Ensure compliance with ISO 9001, ISO 14001, TPM standards
9. Cost & Efficiency Optimization
Drive cost reduction through process improvements and waste elimination
Improve cycle time, OEE, and overall productivity
Manage engineering budgets and resource allocation
Qualifications
B.E./B.Tech in Mechanical / Electrical / Electronics
Master’s in Engineering / Operations Management (preferred)
Experience
15–20 years
Mandatory hands-on experience in SMT & FATP operations
Exposure to high-volume, automated manufacturing environments
Skills & Competencies
Solid expertise in SMT processes & FATP operations
Knowledge of automation, robotics, and Industry 4.0 practices
Hands-on with SPC, PFMEA, DOE, root cause analysis tools
Strong problem-solving and analytical skills
ERP knowledge ( SAP preferred )
Leadership, stakeholder management, and communication skills
Certifications (Preferred)
Lean Six Sigma (Green/Black Belt)
TPM Certification
ISO 9001 / ISO 14001
Key Performance Indicators (KPIs)
SMT & FATP equipment uptime (OEE)
First Pass Yield (FPY) & defect reduction
Cycle time and throughput improvement
NPI success and ramp-up efficiency
Compliance & audit performance
Team productivity and retention
Note
Role excludes Industrial Engineering
Strong preference for candidates with end-to-end EMS exposure (SMT to FATP)

📌 Senior Engineering Manager(SMT & Backend Equipment) (Vijayawada)
🏢 The Practice Centre
📍 Vijayawada