Job ID
67437
Category
Manufacturing
Location
Chennai, India
Work Type
Hybrid

Ford Powertrain Manufacturing Engineers contribute to the design and production of advanced engine and transmission systems. This role is responsible for developing and implementing fastening and assembly processes that support secure, efficient, and high-quality manufacturing operations.

The engineer will work closely with Product Design, Manufacturing, Quality, Purchasing, and suppliers to ensure robust fastening solutions, assembly feasibility, and successful program launches. The position also supports continuous improvement initiatives and manufacturing innovation through Lean Manufacturing and Six Sigma methodologies.

Process Design & Development
Develop and optimise engine/transmission assembly process flows, line layouts, and workstation designs.
Design assembly stations with a solid focus on safety, ergonomics, and manufacturability.
Develop fastening process sheets, work instructions, and standard operating procedures (SOPs).
Support recent model launches,



engineering changes, and process improvements.
Evaluate assembly feasibility and incorporate Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.

Fastening System Engineering
Design and specify fastening systems including bolts, screws, rivets, clips, adhesives, and welds.
Develop and validate fastening parameters including torque-to-yield, clamp load, and joint integrity requirements.
Plan and execute fastening validation activities including torque-tension, tensile, and fatigue testing.
Analyse fastening failures and develop corrective actions to improve system reliability.

Equipment & Tooling
Select and specify fastening equipment including torque tools, automated fastening systems, and error-proofing solutions.
Support installation, commissioning, and process validation activities.
Coordinate with suppliers regarding fastener sourcing, qualification, and quality perf

📌 Manufacturing Engineer Chennai
🏢 Ford Motor
📍 Chennai