Job Description

Role Purpose

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To lead Process Engineering and Equipment Maintenance across SMT (Surface Mount Technology) and FATP (Final Assembly, Test & Pack) operations. The role focuses on ensuring process adherence, equipment reliability, high productivity, and continuous improvement in a high-volume EMS manufacturing environment.

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Key Responsibilities

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1. SMT Process Engineering

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- Define, implement, and optimize SMT processes (solder paste printing, pick & place, reflow, AOI)
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- Drive first-pass yield improvement , defect reduction, and process capability
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- Implement SPC, PFMEA, DOE for process control and improvement
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- Ensure line balancing, cycle time optimization, and capacity planning
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- Lead troubleshooting of SMT defects (tombstoning, bridging, solder issues, etc.)
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2. FATP Operations Management

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- Oversee Final Assembly, Testing & Packaging operations
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- Ensure smooth integration of PCBs into final products
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- Drive functional testing, calibration, burn-in, and quality validation
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- Improve assembly efficiency, reduce rework, and enhance product reliability
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- Ensure adherence to customer specifications and compliance standards
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3. Equipment Maintenance & Reliability

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- Ensure high uptime of SMT lines and FATP equipment
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- Implement Preventive & Predictive Maintenance (PM/PDM) systems
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- Manage installation, commissioning, and upgrades of machines
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- Collaborate with OEMs/vendors for troubleshooting and enhancements
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- Ensure compliance with safety and regulatory standards
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4. New Product Introduction (NPI)

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- Lead engineering readiness for current product launches
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- Drive process validation, pilot runs, and line qualification
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- Work closely with design, quality, and production teams for smooth ramp-up
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5. Cross-Functional Collaboration

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- Partner with Production, Quality, Supply Chain, and R&D;
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- Drive adherence to defined processes and quality standards
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- Influence stakeholders for productivity and process improvements
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6. Team Leadership & Development

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- Lead and mentor SMT and FATP engineering teams
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- Build technical capability in advanced manufacturing & automation
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- Drive performance management and skill development initiatives
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7. Data-Driven Improvement

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- Monitor KPIs using data analytics and ERP systems (SAP preferred)
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- Analyze yield, downtime, defects, and throughput
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- Present insights and action plans to senior leadership
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8. Documentation & Compliance

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- Maintain SOPs, work instructions, and engineering change management
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- Ensure compliance with ISO 9001, ISO 14001, TPM standards
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9. Cost & Efficiency Optimization

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- Drive cost reduction through process improvements and waste elimination
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- Improve cycle time, OEE, and overall productivity
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- Manage engineering budgets and resource allocation
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Qualifications

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- B.E./B.Tech in Mechanical / Electrical / Electronics
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- Master’s in Engineering / Operations Management (preferred)
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Experience

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- 15–20 years
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- Mandatory hands-on experience in SMT & FATP operations
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- Exposure to high-volume, automated manufacturing environments
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Skills & Competencies

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- Strong expertise in SMT processes & FATP operations
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- Knowledge of automation, robotics, and Industry 4.0 practices
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- Hands-on with SPC, PFMEA, DOE, root cause analysis tools
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- Strong problem-solving and analytical skills
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- ERP knowledge ( SAP preferred )
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- Leadership, stakeholder management, and communication skills
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Certifications (Preferred)

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- Lean Six Sigma (Green/Black Belt)
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- TPM Certification
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- ISO 9001 / ISO 14001
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Key Performance Indicators (KPIs)

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- SMT & FATP equipment uptime (OEE)
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- First Pass Yield (FPY) & defect reduction
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- Cycle time and throughput improvement
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- NPI success and ramp-up efficiency
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- Compliance & audit performance
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- Team productivity and retention
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Note

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- Role excludes Industrial Engineering
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- Strong preference for candidates with end-to-end EMS exposure (SMT to FATP)
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📌 Senior Engineering Manager(SMT & Backend Equipment) (Tirupati)
🏢 The Practice Centre
📍 Tirupati