01 Sep
|
Evolute Group
|
Vasai-Virar
01 Sep
Evolute Group
Vasai-Virar
The opportunity:
We are seeking an experienced Lead Quality Control & Quality Assurance Lead and institutionalize a group-wide quality excellence framework across multiple business verticals through governance, standardization, compliance, operational excellence, and quality transformation initiatives across evolute group various business verticals including EMS & Repair-Refurbishment services, Own embedded & biometric products & battery packs manufacturing, electronic components & modules. etc. This senior role will report directly to Senior Management and focus on ensuring harmonization of quality practices, operational excellence in QC/QA, strong auditing capabilities, and full compliance with ISO 9001, ISO 27001, ISO 14001, ISO 45001, ISO 30414, STQC, and other applicable standards.
Key functional responsibilities include:
1. Quality Management System (QMS) Implementation:
- Oversee and harmonize end-to-end QC & QA activities across EMS, repair/refurbishment, embedded & biometric products and battery pack manufacturing and component distribution.
- Implement proactive Quality Assurance processes and reactive Quality Control measures for prevention of defects, high yield, and low DPPM.
- Develop, implement, and maintain the QMS in accordance with ISO 9001, ISO 14001, ISO 45001, ISO 27001, ISO 30414 and other relevant standards.
- Ensure compliance with customer requirements, statutory, regulatory, and STQC & BIS, GEM standards.
- Drive digital transformation & automation along with AI in QMS for real-time monitoring & reporting.
- Support cross-functional teams in risk-based thinking, FMEA & continuous improvement initiatives.
- Define and implement a group-level quality governance framework ensuring standardization across multiple facilities and business units.
- Establish group-wide quality governance framework across all business units.
- Define enterprise quality KPIs and reporting dashboards.
- Drive Cost of Poor Quality (COPQ) reduction initiatives.
- Develop quality maturity roadmap across business verticals.
- Define escalation matrix for critical quality failures.
2. Operational Excellence & Process Improvement
- Lead Operational Excellence (OE) initiatives, Lean Manufacturing, Six Sigma projects, and Kaizen implementation.
- Conduct process gap analysis, waste elimination, and cost reduction programs.
- Implement and sustain 5S,
and Total Quality Management (TQM) practices.
- Drive process re-engineering, cycle time reduction, and defect rate improvement projects.
- Develop and deploy strategic initiatives aligning quality objectives with business goals.
3. Audits and Compliance:
- Plan & conduct internal, supplier, customer, and external audits to ensure compliance.
- Ensure strict adherence to IPC-A-610, RoHS, STQC, and all group ISO certifications (ISO 9001:2015, ISO 27001, ISO 14001, ISO 45001, ISO 30414).
- Monitor and track closure timelines of Non-Conformance Reports (NCRs) while ensuring effectiveness of Corrective and Preventive Actions (CAPA).
- Ensure inter-site harmonization of quality processes and coordinate group-wide audit programs.
4. Supplier Quality & Vendor Management:
- Conduct supplier qualifications, audits, and performance evaluations with CFT support.
- Implement Supplier Quality Agreements (SQA) and drive supplier improvements through structured review mechanisms.
- Develop supplier risk assessment models & drive improvements across the supply chain.
5. Customer Interaction & Complaint Resolution
- Interface with internal and external customers regarding compliance requirements.
- Lead Quality Review Meetings with customers and internal stakeholders.
- Drive a proactive approach to customer quality assurance through real-time monitoring and analytics.
- Drive systemic RCA for recurring customer complaints
6. Training and Development:
- Develop structured training programs on quality, lean practices, process improvements, and Total Quality Management.
- Train and mentor QA/QC Engineers, Inspectors, and cross-functional teams on ISO standards, RoHS, 5S, ESD control, and auditing techniques.
- Implement leadership development initiatives for QA & QC professionals across multiple business units.
- Build succession and capability development plans.
7. Equipment and Calibration:
- Oversee calibration, maintenance, and testing equipment.
- Ensure compliance with calibration standards (ISO 17025) and maintain records.
8. Leadership, Reporting & Development:
- Support and collaborate with the reporting leadership while providing direction to QA/QC teams across group companies.
- Track and improve group-level quality metrics and present consolidated reports to Senior Management.
- Develop and deliver training on QA/QC skills, ISO standards, and auditing best practices.
- Coordinate with Production, Engineering, Purchase, Design, and business unit heads for quality matters, customer complaints, and supplier quality management.
- Influence business heads for quality culture adoption.
To qualify for the role, you must have -
- Diploma / bachelors degree in Instrumentation Engineering, Electronics, Electrical, or related field.
- 10-15 years of progressive experience in Quality Control & Quality Assurance with solid exposure to Operational Excellence and Process Improvement in the EMS/electronics industry.
- Strong hands-on expertise in major QA/QC skills: SPC, FMEA, RCA (8D/5-Why), statistical analysis, defect prevention, and process validation.
- Proven auditing skills with experience in planning and conducting internal, supplier, customer, and external audits as per ISO 9001:2015 and related standards; Lead Auditor certification is highly desirable.
- In-depth knowledge of ISO 9001:2015, ISO 27001, ISO 14001, ISO 45001, ISO 30414, STQC, IPC-A-610, RoHS, and other applicable standards.
- Hands-on experience in Lean Manufacturing, Six Sigma (Black Belt preferred), and Kaizen implementation.
- Excellent leadership, analytical, problem-solving, and cross-functional coordination skills.
You will earn brownie points if you have
- Experience in Battery Pack, POS device, SMT manufacturing, EMS, repair/refurbishment, or component distribution businesses.
- Ability to provide training, documentation support, and individual audits on ISO standards.
- Experience in automation tools for quality assurance reporting & analytics, including AI tools.
- Knowledge of CMMI Level 3, R2V3, and Industry 4.0 concepts.
- Expertise in developing and executing corporate-wide quality improvement roadmaps.
- Six Sigma Black Belt and Lead Auditor certification.
Proficiency in ERP systems, Quality Management Software, and data-driven reporting tools.
📌 General Manager Quality Control & Quality Assurance (Vasai-Virar)
🏢 Evolute Group
📍 Vasai-Virar