Design Engineer – Medical Devices
Department: R&D; – Medical Devices
Key Responsibilities
1. Product Design & Development
•Design and develop mechanical components, sub-assemblies, and complete assemblies for
medical devices.
•Create 3D CAD models, assemblies, detailed manufacturing drawings, BOMs, and engineering
documentation using SolidWorks, CATIA, or AutoCAD.
•Ensure designs meet functional, ergonomic, aesthetic, reliability, and durability requirements.
2. Plastic Injection Molded Component Design
•Design and develop plastic injection molded components for medical devices.
•Define critical design parameters including: Wall thickness, Draft angles, Ribs and bosses,
Snap-fit mechanisms, Parting lines, Gate locations.
•Participate in mold design reviews and tooling trials (T0, T1, T2).
•Analyze and resolve molding issues such as: Sink marks, Warpage, Shrinkage, Flow marks,
Cosmetic defects.
3. Precision Metal Parts Design
•Design metal components utilizing: CNC machining, Turning, Milling, Sheet metal fabrication,
Casting processes.
•Select appropriate materials including: Stainless Steel (SS304 / SS316), Aluminum alloys,
Brass, Titanium and other engineering metals.
•Define surface finishing requirements such as: Anodizing, Passivation, Powder coating,
Polishing, Electropolishing.
4. Medical Device Enclosure & Housing
•Design functional and aesthetic enclosures, housings, and external assemblies for medical
devices.
•Consider thermal management, cable routing, serviceability, user accessibility, and product
safety requirements.
•Integrate mechanical designs with electronics, sensors, motors, actuators, and other
subsystems
5. Prototyping, Testing & Validation
•Support rapid prototyping using CNC machining, sheet metal fabrication, and 3D printing
technologies.
•Conduct fit, form, and functional evaluations of prototypes.
•Participate in Design Verification (DV) and Design Validation (DVT) activities.
•Analyze test results and implement design modifications wher
📌 Design Engineer (Vapi)
🏢 Meril
📍 Vapi