In-process, final and pre-dispatch inspection to the approved control plan, and product release authority for all dispatch from the machine shop and paint shop.
Metrology — CMM programming and operation, layout inspection, and the design, validation and control of gauges and fixtures.
Measurement system analysis (gauge R&R;, bias, linearity, stability) and calibration plan adherence for all inspection, measuring and test equipment.
Statistical process control and process capability (Cp, Cpk) on customer-designated special characteristics.
Preparation of process flow diagrams, PFMEAs, control plans and inspection standards for machined and painted parts.
Containment and technical investigation of machining- and painting-related defects, and technical input to 8D corrective action.
Control of non-conforming material, verification of rework, and the daily rejection review.
Commissioning of inspection and gauging capability for recent machines.
Internal product and process audits for the machine shop and paint shop; inspector skill matrix and certification.