02 Sep
|
Ultra Barrier
|
Bengaluru
02 Sep
Ultra Barrier
Bengaluru
Department - Production / Manufacturing
Reports To - Chief Operating Officer / Managing Director
Location - Devanahalli, Bengaluru, Karnataka
Company Profile - Knitwear manufacturing company | ~300 employees | Annual turnover ~20 crore
About the Role
We are looking for an experienced Production Manager to lead shop-floor operations at our knitwear manufacturing unit. This is a high-accountability, hands-on role for someone who can run a knitting-to-finishing operation efficiently through sharp seasonal swings, build and train a capable workforce, and keep pace with evolving knitwear manufacturing technology and processes.
Key Challenge of the Role
Knitwear is a strongly seasonal business. Peak-season output requirements can run at roughly double the volume of the off-season, with the same or a proportionately ramped-up workforce and infrastructure. The Production Manager must be able to plan for, absorb, and deliver against this demand volatility consistently, quarter after quarter, without compromising quality, cost, or on-time delivery.
Key Responsibilities
- Production Planning & Seasonal Capacity Management
Prepare annual, seasonal, and monthly production plans that anticipate peak-season demand running at roughly 2x off-season output. Build versatile capacity plans covering manpower, machine hours, shifts, and sub-contracting to scale up and down without loss of efficiency.
Drive de-bottlenecking across knitting, dyeing/processing, cutting, stitching, and finishing to protect on-time delivery during peak load.
Proactively plan raw material, yarn, and trims procurement in line with the production calendar to avoid stock-outs during ramp-up.
- Handling Peak-Season Pressure
– Stay calm and decisive under sustained high-pressure conditions; manage multiple priorities and tight deadlines without loss of quality or team morale. – Set up contingency and surge plans (extra shifts, temporary manpower, job-work outsourcing) well ahead of the season.
– Track daily/weekly output vs. plan and take corrective action immediately when gaps emerge.
- Manpower Planning & Training
– Plan seasonal manpower requirements, including hiring, redeployment,
and contract labour, to meet peak-season output. – Design and run structured on-the-job and classroom training programs for operators, supervisors, and new joiners on machines, processes, and quality standards.
– Build a bench of multi-skilled operators who can move across knitting, checking, and finishing stations as load shifts.
– Mentor and develop shift supervisors and line in-charges into future team leaders.
- Technical & Process Expertise
– Bring hands-on expertise in up-to-date knitwear manufacturing processes: circular/flat knitting, yarn selection, dyeing/processing, cutting, stitching, checking, and finishing. – Stay current with the latest knitting machinery, automation, and process technologies, and lead their evaluation and adoption.
– Drive continuous improvement in productivity, first-time-right quality, and wastage reduction using lean/industrial engineering methods.
- Quality, Cost & Compliance
– Ensure consistent adherence to quality standards and customer specifications across all production stages. – Monitor and control conversion cost per piece, machine utilisation, and manpower productivity.
- Statutory & Buyer Compliance
– Ensure full compliance with applicable Indian labour, factory, and industrial laws, including the Factories Act, minimum wages, working hours, overtime, PF/ESI, and occupational health & safety norms, especially during peak-season surge staffing. – Maintain statutory documentation, registers, and licences required for factory operations, and liaise with labour/factory inspectorate as needed.
– Ensure the factory consistently meets international buyer social- and technical-compliance requirements (e.g. BSCI, SEDEX/SMETA, WRAP, Sedex, or specific buyer codes of conduct),
including standards on working hours, wages, fire and building safety, chemical/effluent handling, and grievance mechanisms.
– Prepare the factory for and lead buyer compliance audits and inspections, ensure timely closure of corrective action plans (CAPs), and maintain audit-ready records.
– Ensure any overtime or extended shifts used to meet peak-season output stay within legal and buyer-mandated limits, without compromising worker welfare.
– Keep abreast of evolving statutory and buyer compliance requirements and update factory practices accordingly.
- Coordination & Reporting
– Coordinate closely with merchandising, planning, quality, and dispatch teams to ensure order commitments are met. – Report production performance, capacity utilisation, and key issues to senior management on a regular cadence.
Requirements
- Bachelor's degree/diploma in Textile Engineering, Textile Technology, or a related field.
- 8-15 years of production management experience in a knitwear/hosiery/apparel manufacturing environment, with at least 3-5 years in a leadership role.
- Demonstrated expertise in current knitwear manufacturing processes and machinery.
- Proven track record of managing seasonal demand volatility and scaling production up and down efficiently.
- Strong experience in workforce planning, training, and building multi-skilled teams.
- Ability to work under sustained pressure during peak season while maintaining quality and team stability.
- Strong planning, problem-solving, and people-management skills; comfortable driving output through others.
- Working knowledge of production planning tools/ERP systems is preferred.
- Sound working knowledge of Indian labour and factory law, and hands-on experience managing international buyer compliance audits (e.g. BSCI, SEDEX/SMETA, WRAP, or similar buyer codes of conduct).
What We Offer A central, high-ownership role in a growing knitwear manufacturing company, with direct influence over how the organisation plans for and delivers through its seasonal peaks, and the opportunity to build and shape the production workforce.
📌 Production Manager (Bengaluru)
🏢 Ultra Barrier
📍 Bengaluru