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Role Overview:

Responsible for end-to-end production management ensuring daily output, quality, efficiency, and cost control. Highly hands-on role.

Factory Setup

- 100 Machines
- 5–7 stitching lines
- 120–180 workers

Key Responsibilities

1. Production Execution:

- Achieve daily production targets
- Monitor hourly output
- Handle floor issues
- Manage style changeovers

1. Line Balancing:

- Plan line layout
- Balance operations using SAM
- Control WIP

1. Process Coordination:

- Ensure smooth flow: Cutting → Stitching → Finishing → Packing
1. Quality Control:

- Ensure safety standards for kidswear
- Reduce defects, rework, rejection

1. Manpower Management:

- Allocate operators based on skill
- Control absenteeism and overtime
- Train workers

1. Productivity:





- Improve line efficiency (50% → 70%+)
- Monitor operator performance

1. Cost Control:

- Reduce wastage
- Improve cut-to-ship ratio

1. Floor Discipline:

- Maintain cleanliness and workflow
- Implement 5S

1. Maintenance:

- Minimize machine downtime
- Coordinate with mechanics

1. Reporting:

- Daily production and efficiency reports
- Defect and rejection tracking

KPIs

- Production achievement
- Efficiency
- DHU
- Rework %
- On-time delivery

Reporting

- Reports to Factory Owner
- Manages supervisors, QC, cutting & finishing teams

📌 Production Head – Kidswear Factory (100 Machines) (Kolkata)
🏢 RECEX
📍 Kolkata