Role Overview

We are looking for a energetic professional to lead and manage Wet Process operations for sewing thread manufacturing. The role focuses on achieving production targets, maintaining high-quality standards, optimizing costs, ensuring sustainability compliance, and driving continuous improvement. The ideal candidate should have strong hands-on expertise in HTHP package dyeing, shade management, and process control, along with proven team leadership capabilities.

Educational Qualification

- B.Tech in Textile Chemistry/processing/technology

Experience

- 8-12 years of experiences in package dyeing operations
- Preference for candidates from sewing thread / thread manufacturing industry
- Mandatory hands-on experience in HTHP (High Temperature High Pressure) package dyeing machines

Key Responsibilities 1. Dyeing Process & Quality Management

- Strong understanding of yarns, dyestuffs, chemicals, and water quality parameters
- Ensure achievement of required shades and quality standards through optimized processes
- Manage recipe development and shade approvals using CCM (Computer Color Matching) systems
- Identify and resolve dyeing-related issues and shopfloor abnormalities
- Ensure compliance with color fastness standards and quality systems
- Conduct Root Cause Analysis (RCA) and implement CAPA for process improvements
- Drive initiatives for quality enhancement, productivity, and cost reduction

2. Production Management

- Plan and execute production schedules to maximize machine utilization and output




- Monitor and improve key KPIs such as:

- Machine Utilization

- Right First Time (RFT%)
- Re-dyeing & Rejection %
- Manpower Productivity (Kg/Man-Hour)

- Operator Efficiency
- Ensure timely delivery while maintaining quality standards
- Lead reduction initiatives in chemical, steam, water, power consumption, and wastewater
- Optimize process parameters for improved efficiency and cost control

3. Sustainability & EHS

- Basic knowledge of RSLs and MRSLs
- Familiarity with ZDHC, Higg Index, and OEKO-TEX standards
- Ensure adherence to EHS norms and sustainability practices
- Support initiatives for resource conservation and responsible chemical management

4. Team Leadership

- Lead and supervise operators, supervisors, and technicians
- Build team capability through training and development
- Improve team productivity, discipline, and engagement
- Collaborate with cross-functional teams (Quality, Maintenance, Planning, Utility)
- Maintain effective communication with internal stakeholders and customers

Desired Skills

- Strong analytical and problem-solving ability
- Effective production planning and execution skills
- Data-driven decision-making approach
- Good communication and interpersonal skills

Mandatory Criteria (Summary)

- Experience in thread manufacturing industry preferred
- Strong expertise in HTHP package dyeing machines
- Experience with CCM systems
- Knowledge of RCA & CAPA
- Exposure to production planning and process improvement

📌 Assistant Manager - Production Yarn Dyeing (Atchutapuram)
🏢 Vardhman
📍 Atchutapuram