Role

HV Battery System Engineer (Mechanical)

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About the UNIT/ Unit Overview

Digital Product Engineering

Location

Pune

Experience:

8 to 12 years,

Number of openings

1

What awaits you/ Job Profile

- Own the complete mechanical design and integration of the HV battery system from concept to SOP.
- Develop battery-pack architecture, packaging concepts and vehicle interfaces.
- Design battery enclosures, covers, module mountings, cooling interfaces and protection structures.
- Translate system requirements into mechanical specifications and design solutions.
- Ensure compliance with safety, crash, durability, environmental and homologation requirements.
- Lead design reviews and coordinate with CAE, electrical, thermal, vehicle and manufacturing teams.
- Drive design for manufacturability, assembly, serviceability and cost optimization.
- Manage tolerance analysis, GD&T;, interface control and dimensional validation.
- Support prototype builds, design validation, pilot production and production ramp-up.
- Lead technical issue resolution, design maturity and engineering changes through SOP.

What should you bring along

- Bachelor’s or Master’s degree in Mechanical, Automotive, Production or related Engineering.
- 10 to 15 years of automotive product-development experience.
- Strong experience in HV battery mechanical design and vehicle integration.
- Proven exposure to the complete product lifecycle from concept to SOP.
- Sound knowledge of passenger-car development and production-release processes.
- Experience collaborating with vehicle, crash, thermal, electrical, CAE and manufacturing teams.
- Practical exposure to prototype builds, validation testing and production launch.




- Strong knowledge of automotive materials, joining methods, sealing and corrosion protection.
- Ability to balance safety, performance, weight, cost, quality and manufacturability.
- Solid technical leadership, problem-solving, communication and supplier-management skills.

Must have technical skill

- Expert-level proficiency in CATIA V5 and/or 3DEXPERIENCE.
- Solid capability in 3D modelling, assembly design, packaging and production drawings.
- Hands-on experience with Teamcenter for CAD, BOM, release and change management.
- In-depth knowledge of HV battery cell, module and pack construction.
- Experience in battery enclosure, cover, mounting and underbody protection design.
- Knowledge of cooling plates, sealing, venting and thermal-interface integration.
- Strong understanding of GD&T;, datum strategy and tolerance stack-up.
- Knowledge of crash, vibration, shock, durability and underbody-impact load cases.
- Experience in Design for Manufacturing, Assembly and Serviceability.
- Working knowledge of DFMEA, DVP&R;, design reviews and engineering change management.

Good to have Technical skills

- Knowledge of UN R100, AIS-038, ISO 6469 and relevant battery safety standards.
- Experience in battery structural, crash, vibration and fatigue CAE.
- Familiarity with Abaqus, LS-DYNA, ANSA, HyperMesh or equivalent tools.
- Knowledge of battery thermal management and cooling-system architecture.
- Experience with aluminium castings, extrusions, sheet metal and hybrid structures.
- Knowledge of adhesives, gaskets, sealing design and leak-testing methods.
- Familiarity with 3DCS, CETOL or other tolerance-analysis tools.
- Experience with APQP, PPAP, PFMEA and supplier-quality processes.
- Awareness of ISO 26262, systems engineering and requirement traceability.
- Experience in battery benchmarking, lightweighting, cost optimization and recyclability.

📌 HV Battery System Engineer - Mechanical (Pune)
🏢 BMW TechWorks
📍 Pune