He will oversee end-to-end product quality—from wax pattern assembly and ceramic shell building to metal pouring, chemical composition checks, non-destructive testing (NDT), and dimensional final dispatch.

Key Responsibilities

· Lead quality assurance across all foundry processes including wax room parameters, shelling, dewaxing, melting, pouring, fettling and machining.

· Monitor critical process parameters and ensure process discipline and SPC-based control.

· Authority to stop production in case of quality deviation.

Internal Soundness & NDT

· Ensure internal integrity of castings through robust testing systems.

· Establish and manage Non-Destructive Testing (UT, RT, MPI, DPT) where applicable.

· Define and monitor acceptance criteria for internal defects such as shrinkage, porosity and inclusions.

Metallurgical & Testing Laboratory

· Manage chemical, metallurgical and mechanical testing laboratories including spectrometer, hardness, microstructure and defect analysis.

· Ensure metallurgical control supports process capability and defect prevention.

Customer Quality

· Ensure 100% compliance with customer specifications and quality standards.

· Lead customer complaint resolution using 8D and root cause analysis.

· Interface with global OEM customers and support customer audits and reviews.

Quality Systems (QMS)

· Establish and sustain ISO9001 / ISO13485 / PED / IATF 16949 compliant Quality Management System.

· Lead internal audits,



layered process audits and certification audits.

· Ensure deployment of customer-specific requirements and VDA standards.

Advanced Quality Planning

· Lead deployment of APQP, PPAP, PFMEA, Control Plans, SPC and MSA for current product development.

· Ensure robust process validation and defect prevention during product launch.

Defect Analysis & CAPA

· Lead root cause analysis (5-Why, Fishbone, Pareto) for casting flaws like porosity, inclusion, shrinkage, or misrun, and drive Corrective and Preventive Actions

Rejection Reduction & COPQ

· Drive reduction of internal rejection, rework and remelting.

· Improve first pass yield and reduce Cost of Poor Quality (COPQ) through structured problem solving.

Team Leadership

· Build and develop a high-performing quality and metallurgy team and train the team

· Promote a culture of process discipline, zero-defect mindset and continuous improvement.

Requirements & Skills

· Education: Bachelor’s degree in Mechanical Engineering, Metallurgy, or Industrial Production.

· Experience: 7 to 12 years in a ferrous/non-ferrous investment casting or precision foundry environment.

· Technical Proficiencies: Reading complex engineering drawings, NDT methods (DPI, MPI, Radiography), and metallurgical microscopy.

Pay: ₹600,000.00 - ₹900,000.00 per year

Benefits

- Provident Fund

Work Location: In person

📌 QC Manager for Investment casting Foundry (Ulhasnagar)
🏢 Dabir Precitech Pvt.ltd
📍 Ulhasnagar