- Analyze current production processes and identify opportunities for improvement in efficiency, productivity, and cost reduction.
- Implement Lean Manufacturing principles, Six Sigma, or other methodologies to optimize workflow.
- Monitor and analyze labor productivity and machine utilization.
1. Line Balancing:
- Plan and balance production lines to maximize efficiency and reduce bottlenecks.
- Ensure optimal manpower allocation and machine setup for smooth workflow.
1. Method Development & Standardization:
- Develop, document, and standardize work methods for garment production processes.
- Establish Standard Minute Value (SMV) for each operation and ensure accurate time studies.
1. Production Planning & Control:
- Work closely with the planning and merchandising teams to align production schedules with delivery deadlines.
- Monitor production progress and ensure adherence to timelines and quality standards.
1. Data Analysis & Reporting:
- Analyze production data to identify trends and areas for improvement.
- Prepare detailed reports on Key Performance Indicators (KPIs) such as efficiency, rejection rates, and downtime.
1. Capacity Utilization:
- Evaluate factory and department capacity and ensure optimal utilization.
- Forecast production capacity requirements based on orders and plan accordingly.
1. Training & Development:
- Provide training to supervisors, line leaders, and operators on new methods and processes.
- Ensure workers understand standard operating procedures (SOPs) and safety protocols.
1. Quality Assurance:
- Collaborate with the quality assurance team to ensure processes meet quality standards.
- Troubleshoot quality-related issues and implement corrective actions.
1. Cost Optimization:
- Conduct cost analysis to identify and reduce waste, excess materials, or unnecessary steps.
- Ensure a cost-productive approach to production without compromising quality.
Qualifications & Requirements:
- Education: Bachelors degree in Industrial Engineering, Textile Engineering, or a related field.
- Experience
- Minimum 5-7 years of experience in the garment industry, specifically in woven garments.
- At least 2-3 years in a senior or supervisory role.
- Technical Skills
- Proficiency in industrial engineering tools like GSD (General Sewing Data), time-motion studies, and AutoCAD.
- Familiarity with Lean Manufacturing, Six Sigma, or similar methodologies.
- Software Skills
- MS Office (Excel, Word, PowerPoint)
- ERP systems knowledge is a plus.
- Communication: Strong communication and leadership skills for interacting with cross-functional teams.
- Language: Proficiency in English and relevant local language.
📌 Industrial Engineer (Chennai)
🏢 Ambattur Fashion
📍 Chennai
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