- General understanding of welding timers and guns is desirable.
- Hand on experience for Programming and Maintenance of various type of robotics application like welding, preferrable Kuka and NC Controller
- Knowledge of welding parameters for MiG/MaG welding
- Knowledge of PLCs , like Siemens Step 7, S1200...etc
- Knowledge of simulation softwares , like RobCAD, Process Simulate
- Familiarity with basics of global Industrial Robot standards and specification.
- Working knowledge in Quality, EHS standards and Ergonomics.
- Knowledge of CAD and PLM tools (CATIA, DELMIA…)
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Behavioural Competencies
- Conscientious. Commits and delivers.
- Team Player.
- Able to perform the tasks independently
- Decisive. Obtains and uses necessary information to make decisions. Refers decision to others when appropriate
- Self-Motivation.
- Logical and organized
- Valuable communication.
- Key Responsibilities:
- Make adjustments on existing robot weld programs
- Program spot welding / MiG welding robot on various systems to ensure optimal production output
- Review and improve robotic process and sequence to improve cycle times
- Provide daily production support for robotic weld cells
- Conduct troubleshooting and repairs on PLC controlled systems and programs
- Check completed parts to ensure compliance with required weld quality acceptance criteria
- Modify existing robot programs to improve robot reliability, maintainability,& performance
- Conduct root cause analysis for all robot downtimes
- Work with equipment OEM to improve robotic cells and address operational issues
- Continuous improvement of robotic stations efficiencies
- Leading co-engineering phase during design development
- Conduct trainings for Operators
- Lead the SAT and FAT validation for Robotic Cells
- Strong co-ordination with consultant team for design review, schedule monitoring, detail planning activity
- Productivity Improvement intiatives
- Manage all documents control, special process, flow charts. Prepare & maintain assembly instructions for production area
- Participating to the development of the tooling strategy including the evaluation of re-use of existing tooling
- Collision detection Test for the first serial production
- Prepare SOP for robot programming & maintenance
- ONLINE programming : Robot sequence validation, welding spot validation, cycle time validation using RobCAD/Process Simulate softwares
- Installation, verification of welding robots bringing the system to stage ready for production.
- Breakdown analysis, Root cause of Corrective Maintenance and Preventive Maintenance, Elimination of the problems, MTTR, MTBF, Utility cost controlling, maintenance cost controlling
- Leading Digitalization drive for complete site
- Implementation of Low Cost Automations
- Other activities:
- Bring his expertise to the industrial Costing Manager during tender phase
- Participates to R&D; programs as industrial representative.
- Perform industrial REX on manufacturing processes.
📌 Automation Engineer (Patan)
🏢 ALSTOM
📍 Patan
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