Mechanical Design Engineer | Power Electronics Products & Systems (P12a)

Role Purpose
Design and deliver robust, thermally efficient, and manufacturable mechanical solutions for power electronics products and systems, ensuring reliability, safety, serviceability, and compliance across indoor and outdoor deployments.

Key Responsibilities
Mechanical Architecture & Enclosure Design
Design product and system-level mechanical architecture for:
AC/DC- DC/DC Converters
Solar inverters (string & central)
PCS & BESS containers
EV chargers (AC/DC)
Electrolysers & power supply cabinets
High Voltgae Power Supplies
Develop enclosures, cabinets, skids, and container layouts.
Ensure IP protection, corrosion resistance, and environmental robustness.
Thermal & Cooling Design
Design thermal management solutions:
Forced air cooling
Liquid cooling (cold plates, heat exchangers)
Perform thermal simulations (CFD) and support validation.
Optimize airflow paths, heat sink design, and component placement.
Structural & Mechanical Analysis




Perform structural analysis for:
Static & agile loads
Transportation & seismic conditions
Ensure compliance with wind, seismic, and shock/vibration requirements.
Design for protected lifting, handling, and installation.
Integration with Electrical & Control Systems
Coordinate with electrical and control teams on:
Component placement & clearances
Cable routing and bending radius
EMI shielding & segregation
Ensure creepage, clearance, and safety requirements are mechanically supported.
DFM, DFA & Industrialization
Design for manufacturability, assembly, and serviceability.
Select materials and finishes considering cost, durability, and workplace.
Support prototype builds, NPI, and production ramp-up.
Drive cost reduction and weight optimization initiatives.
Testing, Validation & Compliance
Support mechanical and environmental testing:
Thermal cycling
IP / ingress tests
Vib

📌 Mechanical Design Engineer Bengaluru (India)
🏢 LT-Larsen & Toubro
📍 India