Responsibilities include, but not limited to:
PLC Programming & Development:
Design, develop, and maintain PLC programs for automation and process control for furnaces and material handling equipment.
Modify and optimize existing PLC logic to improve efficiency, safety, and reliability.
SCADA/HMI Integration:
Configure and program Human-Machine Interfaces (HMI) and Supervisory Control and Data Acquisition (SCADA) systems for operator use.
Ensure seamless communication between PLCs, HMIs, and field devices.
System Installation & Commissioning:
Install, configure, and test PLC hardware, wiring, and control panels.
Lead or assist in system commissioning and site acceptance tests (SAT/FAT).
Troubleshooting & Maintenance:
Diagnose and resolve PLC-related breakdowns and system errors.
Provide technical support during plant operations to minimize downtime.
Control System Design:
Work with electrical and instrumentation teams to design control system architecture.
Prepare wiring diagrams, I/O lists, and PLC configuration documents.
Process Optimization:
Analyze automation processes to identify areas for energy saving, throughput improvement, and cost reduction.
Documentation & Compliance:
Maintain updated PLC logic backups, manuals, and technical documentation.
Coordinate with production, maintenance, and quality teams for smooth plant operations.
Support vendors and contractors during project execution.
Training & Knowledge Transfer:
Train operators and maintenance staff on PLC systems, alarms, and basic troubleshooting.
Integrating PLCs with ERP/MES systems (Industry 4.0 readiness).
Implementing Industrial IoT (IIoT) solutions and predictive maintenance logic.
Cybersecurity measures for control systems.
Managing upgrades/migrations from legacy PLCs (Siemens S5, Allen-Bradley PLC-5, etc.).
Required Knowledge/Skills/Education/Experience:
Experience of 3+ years is preferred.