Process Monitoring & Control
Monitor complete phosphating line operations to ensure consistent coating quality.
Ensure proper sequence of process stages such as:
Degreasing
Water rinsing
Derusting/pickling
Surface activation
Phosphating
Passivation
Drying
Maintain process parameters within specified limits:
Temperature
pH level
Chemical concentration
Total acid/free acid ratio
Immersion time
Spray pressure

Quality Inspection Responsibilities
Inspect phosphated components for:
Uniform coating
Surface cleanliness
Coating adhesion
Coating weight/thickness
Corrosion resistance
Stain or patch formation
Conduct visual inspections and laboratory testing.
Approve or reject materials based on quality standards.

Chemical Bath Management
Monitor chemical bath conditions regularly.
Conduct titration analysis and chemical testing.
Maintain proper chemical dosing and replenishment schedules.
Coordinate with chemical suppliers for bath optimization.
Ensure sludge removal and tank cleanliness.





Documentation & Reporting
Maintain daily quality records and process logs.
Record:
Bath analysis reports
Rejection data
Corrective actions
Production reports
Inspection checklists
Prepare quality reports for management review.

Problem Solving & Corrective Actions
Identify coating defects and process abnormalities.
Analyze root causes for:
Poor adhesion
Rust formation
Uneven coating
Flash rusting
Excessive sludge
Implement corrective and preventive actions (CAPA).

Production Coordination
Coordinate with production, maintenance, and dispatch departments.
Ensure smooth workflow and timely processing of components.
Minimize rejection and rework.

Pay: ₹30,000.00 - ₹40,000.00 per month

Advantages:
Food provided
Health insurance
Leave encashment
Paid time off
Provident Fund

Work Location: In person

📌 Phosphating Engineer Gummidipoondi (India)
🏢 MADRAS RADIATORS AND PRESSINGS
📍 India