Required Candidate profile

- Designation - Senior Mechanical Maintenance Executive
- Qualification - B.E in Mechanical
- Job Location - Dahej (District - Bharuch)
- Job Type - Permanent (Company Payroll)
- Experience - 6 to 10 years
- Employment Type: Full Time, Permanent. Working in General shift.

Maintenance Responsibilities

- Plan, schedule, and execute preventive and predictive maintenance programs for rotating and static equipment (pumps, compressors, agitators, blowers, vacuum systems, heat exchangers, reactors, and distillation columns).
- Diagnose and troubleshoot mechanical breakdowns of process equipment, minimizing downtime and ensuring quick restoration of production.
- Valuable knowledge on maintenance and repair of mechanical seals, bearings, couplings, gearboxes, and pump internals, including managing NPSH/cavitation-related issues on circulation pumps.
- Oversee overhauling of critical equipment during shutdowns and turnarounds, including planning spares, manpower, and job sequencing.
- Develop and maintain equipment history records, maintenance logs, and breakdown analysis.
- Conduct root cause analysis (RCA) for recurring failures and implement corrective and preventive actions.
- Manage spare parts inventory, identify critical spares, and coordinate procurement with stores and purchase teams.
- Ensure adherence to maintenance budgets and drive cost-reduction initiatives without compromising reliability.

Utility Responsibilities

- Oversee operation, maintainance, and optimization of plant utility systems including steam boilers, thermic fluid heaters, chillers, cooling towers, compressed air systems, nitrogen/oxygen generation, and HVAC.
- Ensure reliable supply of steam, hot water, chilled water, cooling water, and instrument/plant air to all process units.
- Monitor utility consumption (steam, power, fuel, water) and implement energy conservation and efficiency improvement projects.
- Maintain water treatment systems (DM plant, RO,



ETP-related utilities, cooling water treatment) and ensure water quality parameters are met.
- Manage fuel systems and burners (e.g., HSD/gas monoblock burners), including combustion tuning and addressing clinker/nozzle fouling issues.
- Oversee statutory utility equipment compliance, including boiler inspections and pressure vessel certifications under applicable regulations (e.g., IBR).

Reliability & Engineering
- Drive equipment reliability improvement, condition monitoring (vibration analysis, thermography, lubrication management), and life-cycle cost analysis.
- Evaluate and recommend equipment upgrades, modifications, and replacements; prepare technical specifications for new equipment.
- Support commissioning of new equipment and utility systems, including FAT/SAT, installation supervision, and performance testing.
- Coordinate with contractors and vendors for AMC, repairs, and capital projects.

Safety, Compliance & Documentation
- Ensure all maintenance and utility activities comply with safety standards, work permit systems, LOTO, and statutory regulations.
- Participate in HAZOP, safety audits, and incident investigations related to mechanical and utility systems.
- Prepare and maintain SOPs, maintenance procedures, technical documentation, and reports for management review.
- Supervise, train, and develop the maintenance team (engineers, fitters, contract workforce) and allocate daily work.

Team & Coordination
- Coordinate closely with production, instrumentation, and electrical teams to align maintenance with plant operations.
- Lead and mentor the maintenance crew of Shift Engineers and Fitters, set KPIs, and review their performance.

Perks and benefits

- Transportation
- Canteen
- Medical Facilities for Individual
- Loan Facilities
- W.C Facilities
- Group Personal Accidental policy
- Company Payroll the candidates
- Every year increment

Interested candidates kindly send your resume to [email protected] or [email protected] or [email protected]

📌 Senior Mechanical Maintenance Executive (Bharuch)
🏢 Aroma Alyssum Chemicals
📍 Bharuch