Dynamic Simulation & Real-Time Optimization (RTO) Consultant

Position Summary
We are seeking a highly motivated and experienced Energetic Simulation & Real-Time Optimization (RTO) Consultant to join our team. The role will focus on improving refinery profitability, operational reliability, energy efficiency, and process performance by leveraging first-principles models, dynamic simulation technologies, plant data, and advanced optimisation techniques.

Key Responsibilities
Dynamic Process Simulation
Develop, validate, and maintain dynamic simulation models for refinery units such as CDU, VDU, FCC, Hydrocracker, Reformer, Delayed Coker, Hydrotreaters, Utilities, and Offsites.
Perform startup, shutdown, upset, debottlenecking, and controllability studies using dynamic simulation platforms.
Model process equipment including reactors, columns, heat exchangers, compressors, furnaces, pumps, and utility systems.
Support operator training simulators (OTS) and digital twin initiatives.
Real-Time Optimization (RTO)
Design and implement refinery RTO applications to maximize profitability,



throughput, yield, and energy efficiency.
Develop optimisation strategies considering process constraints, product specifications, inventory targets, and economic objectives.
Conduct what-if scenario analysis and recommend optimal operating strategies.
Monitor optimisation results and continuously refine models to improve accuracy and business value.
Digital Twin & Data Integration
Build digital twin solutions enabling real-time performance monitoring and operational decision support.
Support deployment of advanced analytics and AI/ML-enabled optimisation initiatives.
Continuous Improvement
Establish KPIs for model performance and optimisation effectiveness.
Identify opportunities to improve refinery profitability, energy consumption, product quality, and operational reliability.
Develop technical documentation, operating procedures, and user training materials.

Required Qualifications
Bache

📌 Dynamic Process Simulation (Hyderabad)
🏢 Proclink
📍 Hyderabad