Position: Operator -
NPI & Engineering

Organization: Cyient
DLM Limited

Location: Shamshabad,
Hyderabad

Job Summary

Responsible for leading and
supporting box build assembly processes including mechanical
assembly, bonding, potting, and conformal coating operations in an EMS
setting. The role also involves NPI (New Product Introduction) execution,
engineering changes, process optimization, and production readiness for
new and existing products.

Key Responsibilities

1.
Box Build & Mechanical Assembly
- Plan, implement, and support complete box build
assemblies including:
- PCB integration into enclosures
- Cable harness routing and termination
- Mechanical fitting, fastening, and torque control
- Interpret mechanical drawings, BOMs, and assembly instructions
- Ensure proper alignment, sealing, gasket fitting, and EMI
shielding
- Drive improvements in assembly methods, ergonomics, and cycle
time

2.
Bonding, Potting & Conformal Coating
- Define and control processes for:
- Bonding (adhesives, sealants, RTV, epoxy)
- Potting & encapsulation (thermal,



electrical insulation,
vibration protection)
- Conformal coating (acrylic, silicone, urethane, parylene)
- Select materials based on thermal, environmental, and
electrical requirements
- Establish process parameters, curing cycles, masking
techniques
- Ensure compliance with IPC standards (IPC-A-610, IPC-CC-830,
J-STD-001)
- Troubleshoot defects such as:
- Voids, bubbles, delamination
- Coating thickness variation
- Incomplete curing

3.
NPI (New Product Introduction) Engineering
- Lead end-to-end NPI activities from proto to mass
production:
- Feasibility analysis
- Process design and validation
- Line setup and pilot builds
- Coordinate with design, quality, supply chain, and customers
- Prepare:
- Work Instructions (WI), SOPs
- PFMEA, Control Plans
- Process flow diagrams
- Conduct trial builds, design validation, and yield improvement

4.
Engineering Modifications / Change Management
- Implement and validate

📌 Operator - NPI & Engineering (Telangana)
🏢 Cyient DLM
📍 Telangana