Responsibilities & Key Deliverables
- Manage and oversee the PTCED (Pretreatment, Cathodic Electrodeposition) production processes ensuring consistent output quality and efficiency aligned with organizational goals.
- Implement strict control measures to identify and minimize CED and paint defects resulting from the process, thereby enhancing product reliability and customer satisfaction.
- Conduct comprehensive laboratory testing and quality assessments essential for verifying PTCED standards and ensuring adherence to regulatory and internal quality parameters.
- Foster seamless communication and provide technical and operational support to both internal stakeholders and external customers to address concerns and optimize processes.
- Strategically plan and monitor workforce attendance and productivity, managing leave schedules of cell members to maintain uninterrupted line operations.
- Identify and drive cost-effective initiatives related to consumables by monitoring usage, proposing improvements,
and executing Kaizen and Industry 4.0 ideas aimed at waste reduction and process optimization.
- Create and maintain a safe, conducive, and engaging working setting by enforcing safety protocols and ensuring strict adherence to equipment safety interlocks.
- Possess hands-on expertise in operating PTCED production lines along with familiarity with critical paint shop equipment such as spray guns, pumps, blowers, and burners to effectively supervise maintenance and troubleshooting activities.
- Analyze and resolve ED and paint-related defects using robust troubleshooting methodologies backed by sound knowledge of manufacturing and supplier processes.
- Leverage knowledge of Total Productive Maintenance (TPM) systems to enhance equipment reliability and operational uptime.
- Apply quality management tools and systems rigorously to uphold and elevate manufacturing standards.
- Implement and promote industry best practices within the paint shop to drive continuous impro