Job Description:

JOB DESCRIPTION (JD)

Position: Assistant Manager – Process Control (Casting)

Company: Munjal Kiriu Industries Pvt. Ltd.
Department: Foundry / Process Control
Location: Vithalapur / Mandal, Ahmedabad, Gujarat
Designation: Assistant Manager – Process Control
Reporting To: Manager / Senior Manager – Process Control / Foundry

1. Job Objective

To monitor, control and improve critical foundry process parameters across Melting, Sand Plant, Moulding, Pouring and Casting operations to ensure consistent product quality, minimum rejection, reliable processes and achievement of production targets.

The role will be responsible for process parameter control, SPC, process capability, defect reduction, root-cause analysis and continuous improvement in ferrous casting operations.

2. Key Responsibilities

A. Process Control – Foundry
- Monitor and control critical process parameters across:
- Melting
- Sand Plant
- Moulding / DISA
- Core / Moulding process
- Pouring
- Shakeout and Shot Blasting
- Define and maintain process control parameters and operating windows.




- Ensure adherence to standard operating procedures, control plans and process sheets.
- Monitor process deviations and initiate immediate corrective actions.
- Ensure proper documentation and traceability of process parameters.

B. Melting Process Control
- Monitor critical melting parameters such as:
- Chemical composition
- Furnace temperature
- Charging mix
- Holding time
- Inoculation
- Nodulizing / treatment parameters, wherever applicable
- Coordinate with the Melt Shop team for maintaining consistent metallurgical quality.
- Analyze chemical and metallurgical test results and take corrective actions.
- Reduce casting defects related to improper chemistry, temperature and metallurgical parameters.

C. Sand Process Control
- Monitor green sand parameters including:
- Moisture
- Compactability
- Permeability
- Green compression strength
- Sand temperature
- AFS / grain-related parameters
- Benton

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