Job Purpose

Lead the design and development of two-wheeler engine components and assemblies from concept design through production release. Drive engine performance, durability, manufacturability, cost optimization, and quality improvements while coordinating with testing, simulation, manufacturing, supplier, and cross-functional teams.

Role & responsibilities

Engine Design & Development

- Design and development of engine components such as:
- Cylinder Head (SOHC/DOHC), Cylinder Block
- Crankcase & Crankcase Covers, Head Covers

- Product design from concept to production release.
- Engine layout, packaging, and integration activities.
- Tolerance stack-up analysis and GD&T; implementation.
- Design validation and design reviews.

New Product Development

- Development of recent engine platforms for motorcycles and scooters.
- Prototype development and validation.
- DFMEA, DVP and engineering change management.
- Root cause analysis and design problem resolution.

CAD & PLM

- 3D modelling and detailing using:
- CATIA V5, Creo, AutoCAD, Siemens NX / UG (preferred)





- Teamcenter / PLM data management.
- Digital Mock-Up (DMU).

Manufacturing & Casting Engineering

- Engine casting design and manufacturability improvement.
- Aluminum casting components development.
- Tooling and fixture reviews.
- Supplier coordination for prototype and production parts.
- Cost reduction and value engineering initiatives.

Cross Functional Coordination

- Work closely with:
- Testing, Simulation, Manufacturing, Quality, Purchase, Suppliers

Required Skills

Must Have

- Two-Wheeler Engine Design Experience (Mendatory)
- Engine R&D;
- Cylinder Head Design, Cylinder Block Design
- Crankcase Design
- Prototype Development, Engine Component Development
- GD&T;, CATIA V5, Creo, Teamcenter / PLM, Design Validation, NPD

Good to Have

- Engine Simulation
- AVL Tools
- FEA
- CFD
- Siemens NX / UG
- Patent Development
- Harley-Davidson / Premium Motorcycle programs

📌 Engine Design Manager (Pune)
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