07 Sep
|
Savera India Riding Systems
|
Pune
07 Sep
Savera India Riding Systems
Pune
Role & responsibilities
1. Operational P&L; Ownership
- Take ownership of the manufacturing/operational P&L; and drive profitability.
- Improve contribution through productivity, cost reduction, capacity utilization and operational efficiency.
- Monitor actual performance against budget and operational targets.
- Identify major cost and profitability gaps and drive corrective actions.
2. Overall Manufacturing & Operations Leadership
- Own the overall manufacturing and plant operational performance.
- Ensure accountability for Productivity, Quality, Cost, Delivery, Capacity and Safety.
- Identify operational inefficiencies and establish measurable corrective and improvement actions.
- Build a culture of manufacturing discipline, ownership, productivity and continuous improvement.
3. Manufacturing Efficiency & Productivity Improvement
- Improve overall manufacturing efficiency, productivity and throughput.
- Optimize manpower, machine utilization, cycle time, material consumption and process flow.
- Eliminate bottlenecks, idle time, waiting, unnecessary movement, rework and other operational losses.
- Improve machine utilization, line efficiency, OEE and shop-floor productivity.
4. Cost Efficiency & Manufacturing Cost Reduction
- Own manufacturing cost performance and drive sustainable cost reduction.
- Reduce material wastage, scrap, labour cost, processing cost, energy cost and manufacturing overheads.
- Improve material yield, process efficiency and resource utilization.
- Drive cost competitiveness without compromising quality or delivery.
- Work with Engineering and Costing teams on value engineering and design-to-cost opportunities.
5. Delivery & Customer Commitments
- Take overall responsibility for manufacturing delivery performance.
- Align production plans and capacity with committed customer delivery dates.
- Identify production and capacity constraints early and implement recovery actions.
- Improve On-Time Delivery (OTD), schedule adherence and manufacturing responsiveness.
- Ensure realistic delivery commitments through close coordination with Planning, Sales and Order Management.
6. Process & Manufacturing Improvement
- Review existing manufacturing processes and continuously improve process flow, methods and standards.
- Identify opportunities for automation, tooling, fixtures, jigs and improved manufacturing methods.
- Work closely with Engineering on Design for Manufacturing (DFM).
- Standardize best practices and establish scalable manufacturing processes.
7. Capacity Planning & Machine Utilization
- Assess current and future capacity requirements based on business growth.
- Optimize machine, manpower, tooling and infrastructure utilization.
- Identify capacity constraints and prepare improvement/expansion plans.
- Recommend Capex based on capacity requirements, productivity benefits and ROI.
- Improve production loading and overall asset utilization.
8. Quality & Process Excellence
- Reduce rejection, rework, defects and customer complaints.
- Establish strong process controls and quality-at-source practices.
- Drive Root Cause Analysis (RCA), CAPA and preventive actions.
- Ensure manufacturing processes consistently meet customer and internal quality requirements.
9. Lean & Continuous Improvement
- Drive Lean Manufacturing, Kaizen, 5S, Visual Management and Standard Work.
- Identify and eliminate manufacturing waste and non-value-added activities.
- Implement improvement projects with measurable productivity, cost and quality perks.
- Ensure improvements are standardized and sustained.
10. Production Planning & Cross-Functional Coordination
- Align manufacturing plans with customer demand, business priorities and delivery requirements.
- Work closely with Engineering, Costing, Production Planning, Purchase, Stores, Quality, Sales, Order Management, Supply Chain and Finance.
- Ensure timely resolution of material, capacity, quality and production constraints.
- Provide management with clear visibility of operational performance, risks and recovery plans.
11. Manpower & Organization Development
- Lead, develop and strengthen the manufacturing organization.
- Plan manpower requirements and improve workforce productivity.
- Set clear roles, targets, responsibilities and accountability across the manufacturing team.
- Develop supervisors and shop-floor leaders and build a performance-driven culture.
Preferred candidate profile
- Robust hands-on experience in manufacturing and shop-floor operations.
- Experience in sheet metal, press work, fabrication, welding, machining, assembly or similar engineering manufacturing environments.
- Solid understanding of productivity improvement, process optimization, capacity planning, quality, cost and delivery.
- Demonstrated experience in manufacturing cost reduction and operational efficiency improvement.
- Strong people leadership, problem-solving and cross-functional coordination skills.
- Experience with Lean Manufacturing / Kaizen / continuous improvement is an advantage.
- Elevator components / precision engineering manufacturing experience is an advantage.
📌 Operations / Production Head (Pune)
🏢 Savera India Riding Systems
📍 Pune