Designation:

Location: India Gujarat Gujarat Cement Works

Organization: Cement

Job Description:

Key Result Areas (KRAs) – Thermal Power Plant (Operations)

1. Plant Operations

Objective

Ensure uninterrupted power generation from the Thermal Power Plant (TPP) to support cement manufacturing operations.

Supporting Actions

- Review and customize operating instructions as per site requirements.
- Implement operational strategies and plant operating philosophy as guided by superiors.
- Conduct internal energy audits and identify cost optimization opportunities.
- Perform forced outage analysis and recommend corrective actions.
- Coordinate daily Operations Team Review meetings.
- Identify plant abnormalities, operational losses, and coordinate with maintenance teams for resolution.
- Liaise with service departments for day-to-day operational requirements.
- Support shutdown planning and execution from the operations side.

2. Plant Performance Optimization

Objective

Improve plant performance, efficiency, reliability, and work environment.

Supporting Actions

- Monitor daily operating parameters and deviations from optimum conditions.
- Identify causes of low availability, partial loading, and performance deterioration.
- Analyze critical performance parameters and implement optimization measures.
- Conduct regular field inspections to verify equipment performance.
- Monitor and control false air ingress in the system.
- Analyze heat rate and contributing losses.
- Monitor boiler performance and take corrective actions for abnormal conditions.
- Analyze equipment-wise power consumption and implement optimization initiatives.
- Conduct root cause analysis of tripping, failures, outages, and low availability incidents.

3. TPP Reporting, Budgeting & Billing

Objective

Ensure accurate reporting, budgeting,



cost monitoring, and regulatory compliance.

Supporting Actions

Performance Reporting

- Prepare unit performance comparisons across UTCL plants.
- Support COO, CSI, GRI, and Manufacturing Council report generation.
- Monitor daily and monthly power costs and contributing factors.
- Provide real-time TPP data to WCM and Production departments.
- Maintain PAT and EDB databases.

Monthly Reporting

- Fuel moisture verification.
- SAP performance report validation.
- Fuel handling loss booking.
- Fuel rolling plan preparation.
- RPM flash provision.
- Loss cost matrix preparation.
- QCDIP reporting.
- WCM board updates.
- TPP historical performance record maintenance.
- Contractual billing activities.
- Processing Service and Material PR/PO.

Compliance & Statutory Reporting

- Support maintenance of IBR and GPCB statutory reports.
- Coordinate with third-party agencies and prepare MOMs.

Budgeting

- Prepare annual TPP performance budgets in line with cement plant forecasts.
- Update TM1 budgeting systems and manage MIS budget provisions.

4. System Implementation & Continuous Improvement

Objective

Ensure effective implementation of WCM, TQM, ISO, ENMS, and continuous improvement initiatives.

Supporting Actions

- Implement projects to reduce repetitive breakdowns, losses, and operational issues.
- Submit Kaizens, OPLs, Valuable-to-Fine suggestions, and improvement initiatives.




- Develop and sustain model areas within operations.
- Actively participate in KFA and GRT meetings.
- Promote technology adoption, innovation, and productivity improvement initiatives.
- Conduct awareness programs for operational teams.
- Ensure compliance with IMS and audit requirements.
- Implement SOPs for critical spares and consumables.
- Identify and rectify leakages, unsafe conditions, and emission-related issues.

5. Safety, Environmental & System Management

Objective

Ensure full compliance with safety, environmental, IMS, and sustainability requirements.

Supporting Actions

- Ensure 100% compliance with safety standards and recommendations.
- Train employees on job responsibilities, hazard identification, and control measures.
- Conduct scheduled safety observation rounds.
- Report accidents, incidents, and near-misses promptly.
- Conduct daily Tool Box Talks and SWP discussions before critical jobs.
- Participate actively in safety trainings, committees, and events.
- Maintain high housekeeping standards and minimize wastage of utilities.
- Ensure adherence to safety practices both on-site and off-site.
- Promote environmental sustainability and conservation of natural resources.
- Replicate and implement best practices for environmental protection.

Key Deliverables

- Uninterrupted power supply to cement operations.
- Improved plant availability and reliability.
- Reduced heat rate and auxiliary power consumption.
- Timely and accurate TPP reporting and budgeting.
- Successful implementation of WCM/TQM/ISO/ENMS systems.
- Zero tolerance towards safety violations and environmental non-compliance.
- Continuous improvement through Kaizens, innovation, and operational excellence initiatives.

📌 PF TPP (Operations BTG) (Gujarat)
🏢 Aditya Birla Group
📍 Gujarat