Job Title – Extrusion Machine Operator – Polymer Compounding

Department: Production
Location: Manesar, Haryana

About the Role

We are looking for an experienced Extrusion Machine Operator with hands-on experience in polymer compounding and extrusion processes. The candidate will be responsible for operating and monitoring twin-screw and single-screw extrusion lines, maintaining process parameters, ensuring consistent product quality, achieving production targets, and following all safety and operational standards.

Key Roles & Responsibilities

· Operate and monitor high-speed twin-screw and single-screw extrusion machines with accuracy.

· Set, verify, and adjust process parameters as per approved recipes and daily production plans.

· Handle gravimetric feeders, auto-feeding units, and auxiliary equipment efficiently.

· Ensure smooth start-up, continuous running, and proper shutdown of the extrusion line.

· Check and confirm raw material, recipe, batch settings, and feeding accuracy during production.

· Achieve assigned shift-wise production targets while maintaining optimal machine efficiency.

· Monitor actual vs. planned output and report deviations or abnormalities immediately.

· Coordinate with the supervisor to resolve process issues or material-related challenges.

· Conduct in-process quality checks related to colour, dispersion, granule consistency, and moisture levels.

· Maintain all processing parameters within the defined limits to ensure consistent product quality.

· Use calibrated measuring tools, testing equipment, and follow documentation standards strictly.

· Follow SOPs, work instructions,



and quality guidelines in all stages of production.

· Identify and report machine faults, unusual noises, or breakdown symptoms.

· Adhere to all safety protocols, PPE usage norms, and maintain housekeeping as per 5S standards.

· Ensure secure handling of materials, hot zones, and machinery to prevent accidents or damages.

· Maintain accurate production reports, process parameter sheets, and material consumption data.

· Record downtime, wastage, and process changes accurately and escalate issues promptly

Required Technical Skills & Competencies

- Strong hands-on knowledge of plastic extrusion and polymer compounding processes.
- Practical experience with twin-screw and/or single-screw extruders.
- Working knowledge of gravimetric feeders, auto-feeding systems, and auxiliary equipment.
- Good understanding of extrusion process parameters including temperature, screw speed, feeder speed, pressure, torque, and throughput.
- Knowledge of polymers, additives, colour masterbatches, fillers, and other compounding materials.

Eligibility Criteria

Experience: 3–6 years of relevant experience in extrusion, polymer compounding, plastic processing, or colour masterbatch manufacturing.

Qualification: CIPET – PGPPT / DPT preferred.

Technical Requirement: Must have hands-on experience operating extrusion machinery and preferably twin-screw compounding lines.

Shift Requirement: Must be comfortable working in rotational shifts, including all applicable shifts.

Pay: ₹18,000.00 - ₹27,000.00 per month

Benefits:

- Leave encashment
- Provident Fund

Work Location: In person

📌 Extrusion Machine Operator (Gurugram)
🏢 DIRCO Polymers
📍 Gurugram