08 Sep
|
One Sgg
|
Kolhapur
Role & responsibilities
Key Accountability
Key Activities
Maintenance Strategy & Planning
- Develop and implement the overall maintenance strategy for plant machinery, oil refinery, and solvent extraction equipment in line with production goals.
- Plan preventive, predictive, and breakdown maintenance schedules to minimize downtime.
- Evaluate and upgrade maintenance systems and practices in line with industry best practices.
Oil Refinery & Solvent Extraction Equipment Maintenance
- Oversee maintenance of solvent extraction plant, expellers, refineries, deodorizers, bleachers, and associated utilities.
- Ensure protected and efficient handling of solvents and hazardous process areas in line with statutory norms.
- Coordinate with production to plan shutdowns, overhauls, and equipment upgrades with minimal production impact.
Preventive & Predictive Maintenance
- Implement condition-monitoring techniques (vibration analysis, thermography, oil analysis) to predict failures.
- Track and improve Mean Time Between Failures (MTBF) and Mean Time To Repair (MTTR).
- Maintain equipment history records and drive root cause analysis for recurring failures.
Spare Parts & Inventory Management
- Plan and manage critical spares inventory to avoid production disruption.
- Coordinate with procurement for timely availability of spares, consumables, and AMC contracts.
- Optimize inventory holding cost while ensuring equipment reliability.
Team Leadership & Development
- Lead and mentor a team of maintenance engineers, technicians, and shift supervisors.
- Build a performance-driven culture focused on safety, accountability, and reliability.
- Identify training needs and build technical capability within the maintenance team.
Safety, Compliance & Risk Management
- Ensure compliance with statutory and regulatory requirements (Factories Act, Boiler regulations, Pollution Control norms, Explosives license for solvent storage).
- Drive process safety management for solvent handling and hazardous operations.
- Conduct risk assessments, safety audits, and implement corrective/preventive actions.
Cost Management & Budgeting
- Prepare and manage the annual maintenance budget.
- Track and control maintenance costs against targets.
- Identify and implement cost-saving initiatives without compromising equipment reliability or safety.
Preferred candidate profile
Minimum 5 years experience in Oil Maintenance plant
📌 Oil Maintenance -Manager (Kolhapur)
🏢 One Sgg
📍 Kolhapur