COCOON CARE

Job Description — Line Manager (Stitching Unit)

Department

Production — Stitching Unit

Reporting To

Production Head / Factory Manager

Location

Surat, Gujarat

Team Size

~40 machines / operators

Employment Type

Full time

Role Summary

The Line Manager is responsible for the day-to-day operation of the stitching line, ensuring output meets quality standards aligned with the Pre-Production (PP) sample. The role demands hands-on leadership — identifying defects early, minimising alterations, and maintaining line efficiency across a ~40-machine unit producing premium baby and kids apparel under the Cocoon Care brand.

Key Responsibilities
Line Management & Output
Manage daily production flow across all stitching lines to meet output targets
Allocate operators to machines based on skill and style requirement
Track hourly/daily production vs. target and take corrective action proactively
Coordinate with cutting and finishing sections to ensure smooth material flow
Quality — PP Sample Adherence




Study and interpret the PP (Pre-Production) sample thoroughly before line start
Conduct line setting and first-piece approval before bulk production begins
Ensure every operator understands the quality standard for their specific operation
Catch and correct deviations from PP sample immediately — construction, seam, SPI, trims
Defect Reduction & Alteration Control
Monitor inline defects at each operation and maintain DHU (Defects per Hundred Units) within targets
Conduct root cause analysis for recurring defects and implement corrective actions
Reduce alteration pile-up by addressing problems at source rather than end-of-line
Maintain a defect log and report alteration rate, rejection rate, and rework hours daily
Coordinate with QC/Quality team on AQL norms and inspection protocols
Operator Supervision & Training
Guide and train operators on correct stitching techniques for each style
Identify skill gaps and coordin

📌 Line Manager Bhestan
🏢 Fashion 1972NE
📍 Bhestan