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Designation: Senior Engineer– Production (Air Cooler Manufacturing)

Location: Manufacturing Facility, Greater Noida

Industry: Consumer Durables / Home Appliances (Air Coolers)

Education: B.Tech / B.E. or Diploma in Mechanical / Production / Electrical Engineering

Experience: Sr. Engineer: 6–10 years proven experience supervising multi-line assembly operations and contractual workforces.

Reporting To: Production Head/Plant Head

Salary:30k to 95k

Role Purpose:

Lead end-to-end shop floor operations across plastic components preparation, sub-assemblies (motor mounting, pump harness, distributor trays, louvers), and final cooler assembly. This role is responsible for meeting daily/monthly volume targets, maximizing line throughput (OEE and Takt compliance), controlling conversion costs, and enforcing strict 5S and safety protocols in a high-volume seasonal assembly environment.

Core Competencies: Line balancing, Takt time calculation, OEE measurement, Kaizen, SMED, 5S, BOM verification, and basic automation/pneumatics

Key Responsibilities:

Production Planning & Execution

· Execute the daily and weekly production plans aligned with the Master Production Schedule (MPS) to support peak-season demands.

· Balance assembly lines using line-balancing techniques to eliminate bottlenecks at sub-assembly and final packing.

· Ensure consistent supply and synchronization between feed lines (injection/blow molding, wiring harnesses, and water distributor assemblies) and main conveyor assembly lines.

Shop Floor Resource & Manpower Management

· Manage shift scheduling, line allotment, and optimal deployment of on-roll and contractual manpower.





· Formulate and implement multi-skilling matrices for operators across critical stations (motor mounting, electrical terminal crimping, water piping fitment, cosmetic panel snaps).

· Drive training programs on Standard Operating Procedures (SOPs), Work Instructions (WIs), and ergonomic handling to avoid component damage.

Operational Efficiency & Cost Control

· Drive Overall Equipment Effectiveness (OEE) and line balancing efficiency to minimize micro-stoppages and takt-time deviations.

· Control shop floor scrap, trim waste, damaged moldings, and assembly line component rejection.

· Coordinate with Tooling and Maintenance for Quick Die Changeovers (SMED) and preventive maintenance of line equipment (screw runners, conveyor systems, and ultrasonic welders, packaging strapping tools).

Cross-Functional Coordination

· Collaborate with Quality Control (QC) to resolve in-process defects, line-stoppages, and implement Poka-Yoke (mistake-proofing) at critical assembly stages.

· Partner with Materials/Warehouse to ensure timely kit issuance (BOM adherence) and minimize Line Stoppage Hours due to part shortages.

· Work with Manufacturing Engineering / NPD during pilot runs, tool trials, engineering change notices (ECN), and ramp-up of recent cooler models.

EHS, 5S & Continuous Improvement

· Enforce shop floor safety standards, personal protective equipment (PPE) compliance, and ergonomic material handling practices.

· Lead daily Tier-1/Tier-2 Gemba meetings, Kaizen drives, and 5S workplace management.

Interested Candidate Kindly Contact us ASAP

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Pay: ₹30,000.00 - ₹95,000.00 per month

Benefits

- Cell phone reimbursement

Work Location: In person

📌 Production Manager (Noida)
🏢 FURLEC SOLAR POWER PRIVATE
📍 Noida