Division

BAL Akurdi

Department

Materials

Level / Grade

L3 (EX)

Functional Area

Proprietary

1

Job Title

MGR (MATLS QLTY – PROPRIETARY)

2

Reporting

Functional reporting to : MANOHAR S SAMAGA

3

Background i) Educational Qualification

- Filling a position vacated recently in Materials Proprietary Parts Quality section

Desirable: B.E. (Mechanical) , (Production)

ii) Experience

Minimum: 8

Maximum: 10

iii) Age Limit

Minimum: 30

Maximum: 35

4

Job Role & Responsibilities

Applicable parts

- Clutch Assembly
- Engine Piston Assembly
- Engine Valves
- Engine Valve Guides, Valve Seats (Sintered & Machined)
- Engine Chain Tensioners
- Engine Oil Pumps
- Exhaust Catalyst
- EGR Valve/ Oil Cooler
- Petrol Tank Caps
- Ignition Lock, Seat Lock
- Anti-roll bar
- Bearings – Ball, Needle, Bimetal
- Window regulators

New Models :

- Run at rate for parts , NC/Improvement points listing, confirmation of corrective actions - CTQ (Critical To Quality) & CTP (Critical To Process). Confirmation of application of Best Practices/ PRBFM (Process Review Based on Failure Modes).
- Checking of DR documents / Product test reports /Control Plans/ Inspection Agreements & PDIRs / Checking of 18 IATF documents.
- Follow up of dimensional deviations & actions for regularization of tolerances with R&D; after process establishment .




- Application of ZDM (Zero Defects Methodology) based on CTQs leading to Engineering Fail-safing of process controls & Inspection controls at Assembly, Subassembly & Child parts based on process capability study.

Post productionization:

- Planned audits of IPO (Input-Process-Output) / Control Plan of recently developed parts.
- Monitoring & reduction of monthly QSR & IHR of vendors.
- Confirmation of HD of PRBFM points.
- Preparation of Best Practices list in addition to PRBFM points.
- Initiation of de-skilling projects.
- Actions on ‘Weak Vendors’

EFR/Warranty :

- Understand each EFR/spike in FFR.
- Study root cause with vendor team & BAL CFT team.
- Identify the process robustness improvement points.
- Incorporate them into IPO Audits or Process audits to confirm sustenance.

Desirable skills
- Knowledge of TPM application : JH(Jisu Hozen), PM (Preventive Maintenance), Layered audits, KK (Kobetsu Kaizen), Lean manufacturing, Industrial Engineering.
- Valuable exposure to MS Office tools .
- Practical applications of SPC (Process study method, Histogram preparation, evaluation of 6 Sigma, Cp & Cpk), Fall Tree / Ishikawa/ Fish Bone diagrams for analysis, DOE (Design of Experiments), KT analysis (Kepner Trego).

📌 MGR (MATLS-Proprietary V Quality) (Maharashtra)
🏢 Bajaj Auto
📍 Maharashtra