Description

Role Purpose To ensure product quality during the manufacturing process by monitoring, controlling, and improving in-process parameters. The role focuses on defect prevention, process adherence, and real-time quality assurance to achieve zero-defect production.

Key Responsibilities 1. In-Process Quality Control

- Perform stage-wise inspections across production lines (incoming → assembly → final stages).

- Monitor critical process parameters and ensure adherence to SOPs and control plans.

- Conduct patrol inspection and line audits to identify deviations.

- Approve first-off samples and in-process checkpoints.

2.

Defect

Identification &

- Control

- Identify defects at early stages and prevent further propagation.

- Implement containment actions for quality issues on the shop floor.

- Maintain rejection, rework, and defect data.

3.

Root Cause

Analysis &

- Problem Solving

- Perform RCA using tools like:

- Fishbone (Ishikawa)

- 5 Why Analysis

- Pareto Analysis

- Drive corrective and preventive actions (CAPA).

- Work closely with production and engineering teams to eliminate recurring issues.

4.

Process Quality

Assurance

- Ensure adherence to:

- Control Plans

- Process Flow

- Work Instructions





- Validate process changes and engineering modifications.

- Support current product introduction (NPI) and pilot runs.

5. Documentation &

- Reporting

- Maintain inspection reports, check sheets, and quality logs.

- Track KPIs such as:

- First Pass Yield (FPY)

- In-process rejection rate

- Rework percentage

- Prepare daily/weekly quality reports.

6. Cross-Functional Coordination

- Coordinate with:

- Production

- Manufacturing Engineering

- Supplier Quality

- Support audits (internal / customer / certification).

- Participate in quality improvement initiatives.

7. Compliance &

- Standards

- Ensure compliance with quality standards like:

- ISO 9001

- IATF (if automotive)

- Follow safety and EHS guidelines on the shop floor.

Key Performance Indicators (KPIs)

- Reduction in in-process defects

- First Pass Yield (FPY) improvement

- Closure of CAPA within timeline

- Reduction in rework and scrap

- Process adherence compliance

Qualifications &

- Experience

- B.E./B.Tech / Diploma (Electrical / Mechanical / Electronics)

- 2–8 years of experience in manufacturing quality / IPQC

- Experience in Battery / BESS / Electrical / Electronics manufacturing preferred

📌 Manager - IN Process (India)
🏢 Vikram Solar
📍 India