FEA Engineer (Kallapalayam)

FEA Engineer (Kallapalayam)

08 Sep
|
CODISSIA DEFENCE INNOVATION AND ATAL INCUBATION CENTRE
|
Kallapalayam

08 Sep

CODISSIA DEFENCE INNOVATION AND ATAL INCUBATION CENTRE

Kallapalayam

Department: Engineering – Design & Analysis

Employment Type: Full-Time

Location: Coimbatore, Tamil Nadu

Experience: 1–5 Years

Qualification: B.E./B.Tech in Mechanical, Automobile, Aerospace, Production, Mechatronics, or related engineering disciplines or M.E./M.Tech (Engineering Design / CAD/CAM)

Phone No: 80565 55182

About the Role

We are looking for a technically skilled and analytical FEA / CAE Analysis & Design Engineer to join our Engineering team.

The candidate will be responsible for 3D CAD modelling, engineering design, Finite Element Analysis (FEA), simulation, design validation, and optimization of components, assemblies, and engineering systems.

The role will primarily involve working with Dassault Systèmes 3DEXPERIENCE and CATIA for product development, design, simulation, collaboration, and engineering documentation.

The candidate will work closely with design, manufacturing, and engineering teams to develop safe, reliable, optimized, and manufacturable products for industrial, automotive, aerospace, defence, and other engineering applications.

Key Responsibilities1. CAD Design & Product Development

- Create and modify 3D components, assemblies, and engineering models using CATIA.
- Develop detailed product designs based on customer requirements, engineering specifications, and design inputs.
- Prepare engineering drawings and manufacturing-ready design data.
- Perform design modifications based on analysis results and engineering requirements.
- Support concept development, design iterations, and product improvement activities.
- Ensure designs are suitable for manufacturing, assembly, inspection, and testing.
- Maintain proper revision control and engineering documentation.

1. FEA / CAE Analysis

- Perform Finite Element Analysis (FEA) for components, assemblies, and structures.
- Set up simulation models using the 3DEXPERIENCE platform.
- Perform appropriate pre-processing, including:
- Geometry preparation
- Simplification of CAD models
- Meshing
- Material definition
- Boundary conditions
- Loads and constraints
- Contact definitions
- Conduct analysis such as:
- Static Structural Analysis
- Stress & Deformation Analysis
- Modal Analysis
- Dynamic Analysis
- Thermal Analysis
- Fatigue Analysis
- Buckling Analysis
- Vibration Analysis
- Evaluate simulation results and identify critical areas such as high stress, deformation, displacement, failure risks, and performance limitations.
- Perform mesh quality checks and mesh convergence studies wherever required.
- Compare simulation results with theoretical calculations, design requirements, and experimental/test data.

1. Design Optimization

- Recommend design improvements based on FEA results.
- Optimize components for strength, stiffness, weight, durability, and manufacturability.
- Perform design iterations to achieve required performance and safety factors.
- Identify opportunities for lightweighting and material optimization.
- Support value engineering and cost-effective product development.

1. 3DEXPERIENCE & CATIA Workflow

- Work within the Dassault Systèmes 3DEXPERIENCE environment for engineering and product development activities.
- Use CATIA for 3D modelling, assembly design, design modifications, and engineering documentation.
- Manage engineering data, models, revisions, and project information within the 3DEXPERIENCE environment.




- Maintain proper product structure and design data.
- Collaborate with engineering teams through the 3DEXPERIENCE platform.
- Follow defined engineering workflows and data-management procedures.

1. Engineering Documentation

- Prepare detailed FEA/CAE analysis reports.
- Document:
- Objective
- Design inputs
- Material properties
- Assumptions
- Boundary conditions
- Loading conditions
- Meshing methodology
- Analysis methodology
- Results
- Factor of safety
- Conclusions
- Design recommendations
- Maintain project records, simulation files, CAD data, and revision history.
- Support preparation of technical presentations and customer reports.

1. Cross-Functional Engineering Support

- Work closely with Design, Manufacturing, Production, Quality, and Project teams.
- Provide technical inputs during product development and design reviews.
- Support prototype development, testing, and design validation.
- Correlate FEA results with physical testing wherever applicable.
- Assist in troubleshooting design and performance-related issues.
- Participate in technical discussions with customers, vendors, and engineering partners.

Required Technical SkillsFEA / CAE
- Strong fundamentals in:
- Engineering Mechanics
- Strength of Materials
- Machine Design
- Finite Element Methods
- Material Mechanics
- Good understanding of FEA methodology and simulation processes.
- Knowledge of pre-processing, solving, and post-processing.
- Understanding of mesh types, element selection, mesh quality, and convergence.
- Ability to correctly define loads, constraints, contacts, and material properties.
- Ability to interpret stress, strain, deformation, displacement, and factor-of-safety results.

CAD / Design
- Strong hands-on knowledge of CATIA.
- Good understanding of:
- Part Modelling
- Assembly Design
- Surface Modelling
- Drafting
- Generative Shape Design
- Design modifications
- Ability to understand engineering drawings and manufacturing requirements.
- Knowledge of GD&T; is preferred.

3DEXPERIENCE
- Working knowledge of the Dassault Systèmes 3DEXPERIENCE platform.
- Ability to manage CAD and engineering data within the platform.
- Understanding of cooperative product development workflows.
- Experience with 3DEXPERIENCE simulation/analysis applications is preferred.

Preferred Additional Skills
- Knowledge of fatigue and durability analysis.
- Knowledge of thermal and vibration analysis.
- Understanding of design optimization and lightweight structures.
- Experience in reverse engineering and scan-to-CAD workflows is an advantage.
- Exposure to 3D scanning, point-cloud processing, and CAD reconstruction is an added advantage.
- Knowledge of manufacturing processes such as CNC machining, sheet metal fabrication, casting, forging, and welding is preferred.
- Experience with automotive, aerospace, defence, heavy engineering, or industrial products will be an advantage.
- Knowledge of engineering standards and quality systems is desirable.





Education & ExperienceQualification

Mandatory:

- B.E./B.Tech in Mechanical / Automobile / Aerospace / Production / Mechatronics Engineering or related discipline.

Preferred:

- M.E./M.Tech in Engineering Design, CAD/CAM, Structural Engineering, Mechanical Engineering, or related specialization.

Experience
- 1–5 years of relevant experience in FEA, CAE, mechanical design, or product development.
- Fresh graduates with strong practical knowledge of FEA, CATIA, and 3DEXPERIENCE may also be considered based on technical competency.

Key Competencies
- Strong analytical and problem-solving skills.
- Good understanding of engineering principles.
- Ability to convert engineering requirements into practical designs.
- High attention to detail and accuracy.
- Ability to analyze complex engineering problems.
- Good technical documentation and report-writing skills.
- Ability to work independently and as part of a multidisciplinary team.
- Good communication and presentation skills.
- Willingness to learn current engineering technologies and tools.
- Ability to manage multiple projects and meet deadlines.

Key Performance Indicators (KPIs)
- Accuracy and reliability of FEA/CAE results.
- Timely completion of design and analysis projects.
- Quality of CAD models and engineering documentation.
- Effectiveness of design optimization recommendations.
- Successful design validation and analysis correlation.
- Compliance with engineering standards and project requirements.
- Reduction of design iterations and development time.
- Quality of technical reports and customer deliverables.

Software & ToolsPrimary Tools Dassault Systèmes 3DEXPERIENCE For collaborative engineering, product development, simulation, engineering data management, and design workflows.

CATIA For 3D modelling, assembly design, surface modelling, drafting, and engineering design.

Additional Tools

Knowledge of other CAD/CAE, simulation, analysis, or engineering software will be considered an advantage.

Industry Exposure

Experience or interest in the following sectors will be preferred:

- Defence & Aerospace
- Automotive & Transportation
- Heavy Engineering
- Industrial Equipment
- Manufacturing
- Precision Engineering
- Mechanical Product Development
- Engineering R&D;

What We Offer
- Opportunity to work on real-world engineering and product development projects.
- Exposure to FEA/CAE, CATIA, and 3DEXPERIENCE-based engineering workflows.
- Opportunity to work on projects across defence, aerospace, automotive, and industrial engineering.
- Hands-on exposure to design optimization, simulation, manufacturing, and engineering validation.
- Opportunity to work with multidisciplinary engineering teams and industry partners.
- Professional growth and learning opportunities.

Application Interested candidates with strong knowledge of FEA/CAE, CATIA, and 3DEXPERIENCE are encouraged to apply.

Job Title: FEA / CAE Analysis & Design Engineer

Department: Engineering – Design & Analysis

Experience: 1–5 Years

Location: Coimbatore, Tamil Nadu

This version positions the role as both Design + FEA/CAE, rather than making it purely a simulation role, which should fit your workflow better.

Pay: ₹35,000.00 - ₹45,000.00 per month

Benefits

- Flexible schedule
- Internet reimbursement
- Leave encashment

Work Location: In person

📌 FEA Engineer (Kallapalayam)
🏢 CODISSIA DEFENCE INNOVATION AND ATAL INCUBATION CENTRE
📍 Kallapalayam

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