Ford Powertrain Manufacturing Engineers contribute to the design and production
of advanced engine and transmission systems. This role is responsible for
developing and implementing fastening and assembly processes that support safe,
efficient, and high-quality manufacturing operations.

The engineer will work closely with Product Design, Manufacturing, Quality,
Purchasing, and suppliers to ensure robust fastening solutions, assembly
feasibility, and successful program launches. The position also supports
continuous improvement initiatives and manufacturing innovation through Lean
Manufacturing and Six Sigma methodologies.

RESPONSIBILITIES

Process Design & Development

* Develop and optimise engine/transmission assembly process flows, line
layouts, and workstation designs.
* Design assembly stations with a solid focus on safety, ergonomics, and
manufacturability.
* Develop fastening process sheets, work instructions, and standard operating
procedures (SOPs).
* Support new model launches, engineering changes, and process improvements.




* Evaluate assembly feasibility and incorporate Design for Manufacturing (DFM)
and Design for Assembly (DFA) principles.

Fastening System Engineering

* Design and specify fastening systems including bolts, screws, rivets, clips,
adhesives, and welds.
* Develop and validate fastening parameters including torque-to-yield, clamp
load, and joint integrity requirements.
* Plan and execute fastening validation activities including torque-tension,
tensile, and fatigue testing.
* Analyse fastening failures and develop corrective actions to improve system
reliability.

Equipment & Tooling

* Select and specify fastening equipment including torque tools, automated
fastening systems, and error-proofing solutions.
* Support installation, commissioning, and process validation activities.
* Coordinate with suppliers regarding fastener sourcing, qualification, and
quality performance.

Quality & Continuous Improvement

* Conduct root cause analys

📌 Manufacturing Engineer – Fastening Systems (Chennai)
🏢 Ford Motor
📍 Chennai