Description
Ford Powertrain Manufacturing Engineers contribute to the design and production of advanced engine and transmission systems. This role is responsible for developing and implementing fastening and assembly processes that support safe, efficient, and high-quality manufacturing operations.
The engineer will work closely with Product Design, Manufacturing, Quality, Purchasing, and suppliers to ensure robust fastening solutions, assembly feasibility, and successful program launches. The position also supports continuous improvement initiatives and manufacturing innovation through Lean Manufacturing and Six Sigma methodologies.

Responsibilities
Process Design & Development
- Develop and optimise engine/transmission assembly process flows, line layouts, and workstation designs.
- Design assembly stations with a robust focus on safety, ergonomics, and manufacturability.
- Develop fastening process sheets, work instructions, and standard operating procedures (SOPs).
- Support new model launches, engineering changes, and process improvements.




- Evaluate assembly feasibility and incorporate Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.

Fastening System Engineering
- Design and specify fastening systems including bolts, screws, rivets, clips, adhesives, and welds.
- Develop and validate fastening parameters including torque-to-yield, clamp load, and joint integrity requirements.
- Plan and execute fastening validation activities including torque-tension, tensile, and fatigue testing.
- Analyse fastening failures and develop corrective actions to improve system reliability.

Equipment & Tooling
- Select and specify fastening equipment including torque tools, automated fastening systems, and error-proofing solutions.
- Support installation, commissioning, and process validation activities.
- Coordinate with suppliers regarding fastener sourcing, qualification, and quality performance.

Quality & Continuous Improvement
- Conduct root cause

📌 Manufacturing Engineer – Fastening Systems (Chennai)
🏢 Ford Motor
📍 Chennai