About Amor Management Consultants:Seasons Greetings!! from Team Amor India, the only Talent Acquisition Firm dedicated to servicing Talents from the Auto OEM and Tier -1 Domain.With over 20+ years of experience,100+ Leadership/CxOs placements spread across the Automotive, Energy, and Manufacturing Domain partnering with the very best of Indian Conglomerates and Fortune 500 Companies PAN India.Team Amor has a successful track record of completing 60+ Greenfield Projects & atleast 10+ Technology Centres/ R&D;/Product Engineering Verticals partnering with Automotive leaders and global clients over the years for Ford, Renault Nissan, General Electric (GE), Asia Motor Works, Daimler Commercial Vehicles, Tata Motors, Suzuki Motors Gujarat, M&M;, Magna Group, Faurecia, Valeo and many more.

Position: Senior Engineer - Tooling (Aluminium Extrusion Die)

Exp: 5 - 10 years

Location : Thenepalle,Chittoor.

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Key Responsibilities

- Responsible for aluminium extrusion die and tooling development, maintenance, performance, and optimization.
- Review customer drawings, profile specifications, and extrusion requirements to assess die feasibility and appropriate tooling selection.
- Coordinate with die manufacturers and external tooling vendors for die design, manufacturing, modification, repair, and trial activities.
- Plan, execute, and monitor die trials on extrusion presses, ensuring profile quality, dimensional accuracy, and process stability.
- Analyse extrusion defects and identify die- and tooling-related root causes, implementing appropriate corrective actions.
- Coordinate die corrections, modifications, rework, polishing, and reconditioning to achieve the required profile dimensions and quality standards.
- Maintain comprehensive die history,



trial reports, correction records, die life, and performance data.
- Develop and maintain effective die maintenance, storage, identification, and preservation systems.
- Monitor die performance, productivity, scrap levels, die life, and tooling-related costs to drive continuous improvement.
- Collaborate with Production, Quality, Design, and Marketing teams for recent profile development and successful product launches.
- Support the development of new dies, profiles, hollow sections, solid sections, and special profiles based on customer requirements.
- Maintain tooling inventory and ensure the availability of critical dies, tooling components, and consumables.
- Coordinate with vendors for die manufacturing, nitriding, polishing, repair, reconditioning, and other specialized tooling processes.
- Implement 5S, Kaizen, cost-reduction initiatives, and continuous improvement across tooling activities.
- Ensure adherence to quality standards, safety requirements, work instructions, and standard operating procedures.

Key Technical Skills
- Aluminium Extrusion Die Design, Development & Optimization
- Hollow, Solid & Special Profile Dies
- Die Trials, Correction & Modification
- Profile Dimensional Analysis & Inspection
- Extrusion Defect Analysis & Root Cause Identification
- Die Maintenance, Repair & Reconditioning
- Die Nitriding, Polishing & Surface Treatment
- Tooling Cost, Performance & Die Life Optimization
- Proficiency in AutoCAD, SolidWorks, or equivalent CAD software
- Working knowledge of aluminium extrusion processes and key process parameters
- Vendor, Tool Room & Die Manufacturer Management

If anyone is interested in this opportunity. kindly share your updated CV to the given mail id: [email protected]

📌 Tooling Manager (Chittoor)
🏢 Amor Management Consultants
📍 Chittoor