Role Title Sr. Engineer IE - Plant

Function/ Department Industrial Engineering

1. JOB PURPOSE

To execute engineering improvements in current product lines at plant through existing process improvements, layout changes, automation, manpower saving & participate in MOST Study to achieve PQCDSM targets
1. PRINCIPAL ACCOUNTABILITIES

(Accountabilities associated with the job)
1. Process Improvements & Cost Optimization:

- Execute debottlenecking projects as given by Cluster ME Head.
- Achieve Quality Improvements by doing defect analysis with QA and take actions on root cause by providing Preventive & Detective countermeasures. Fill PCRN, get it approved and implement
- Do process capability & Process qualification studies as and when required
- Productivity Improvement and Reduce direct manpower by low cost automation solutions, alternate process recommendation, conveyorization for material movement, layout improvement etc.
- Reduce indirect consumable material wastage by finding alternate low-cost material like cutting inserts, cutting oil, or with increased life
- Find and propose alternate process with lower process cost
- Drive productivity and flow Improvements through industrial engineering effort of line balancing, material flow, man motion, station design study .




- Analyze opportunities and flow for improvement of workstation ergonomics and implement necessary actions

1. Industrial engineering

- Prepare and maintain updated cell-wise and product-wise line capacity sheets, and review them with the Plant Head / Cluster ME Head for adequacy of current products
- Keep latest shop floor layout ready with due approvals
- Provide production manpower estimation as per indent plan after analyzing opportunities and flow for improvement of workstation ergonomics and implement necessary actions
- Study production process at granular level and do time study using MOST methodology for recent products as well as current products as and when requested

1. 5s Implementation & Audit:

- Preparing and update the standard formats & master plan
- Preparing Annual Audit Plan
- Scheduling monthly cross Audit
- Monitoring the monthly audit plan implementation status
- Compilation of Section wise audit reports
- Scheduling 5s audit review meeting with plant head, capturing MOM and preparing action plan
- Monitoring the action plan status against the action plan
- Plant section wise 5s measurable result capturing & verifying
- Maintaining plant operations as per the 5s standards and facing external 5s audit.
- Preparing action plan as per NCs & monitoring the status till NC closer.

📌 Sr. Engineer IE - Plant (Pune)
🏢 Varroc
📍 Pune