Purpose of the Role

Lead and independently manage maintenance operations for the Machine Shop to ensure world-class equipment reliability, operational excellence, and achievement of SQPDCME (Safety, Quality, Productivity, Delivery, Cost, Morale, and Environment) targets. Drive continuous improvement in machine availability, maintenance effectiveness, safety culture, and manufacturing performance through proactive maintenance strategies and technical problem-solving.

Key Responsibilities

- Lead preventive, predictive, and breakdown maintenance activities for Machine Shop equipment including VMCs, HMCs, CNC machining centers, grinding machines, honing machines, robotic washing systems, CNC washing systems, fixtures, and central coolant systems.
- Drive improvements in equipment uptime, OEE, MTBF, and MTTR through structured maintenance practices and root cause analysis.
- Perform and supervise critical maintenance activities including spindle replacement, ATC maintenance, servo system troubleshooting, and hydraulic/pneumatic fault diagnosis.
- Resolve machining and quality issues arising from machine-related defects, including spindle runout, alignment, repeatability, and process capability concerns.
- Ensure accurate maintenance documentation, downtime analysis, spare management, and SAP-based maintenance records.
- Lead Kaizen, TPM, Lean Manufacturing, and Loss Cost Analysis (LCA) initiatives to enhance reliability and productivity.
- Identify and implement debottlenecking, automation, and productivity improvement opportunities to increase manufacturing capacity.
- Drive energy conservation initiatives through optimization of power consumption, compressed air usage, and utility systems.
- Develop and execute cost reduction projects through innovative maintenance practices, process improvements, and reliability enhancement initiatives.
- Collaborate with Production, Quality, Manufacturing Engineering, and other cross-functional teams for effective resolution of technical and operational challenges.
- Manage CNC, PLC, HMI, and machine program backups while ensuring data integrity and system reliability.
- Drive TPM pillar activities, maintenance standards, planned maintenance schedules, and manpower optimization.
- Ensure strict adherence to safety systems, statutory requirements, HIRA, Safe Work Practices, DuPont Safety Standards, AIA, and EHS guidelines.
- Foster a culture of safety, operational discipline, continuous improvement, and employee engagement.
- Lead team performance management, capability development,



contractor management, conflict resolution, and industrial relations matters.

Technical Expertise Required

CNC & Control Systems

- MAG CNC systems
- Makino machining centers with Fanuc controls
- Siemens CNC controls (802D SL, 828D, 840D)

PLC & Automation

- Siemens PLCs (S7-200, S7-300)
- Profibus and industrial communication networks
- PLC troubleshooting, programming modifications, and diagnostics

Equipment & Processes

- Güdel Gantry Systems
- Nagel Honing Machines
- TOX Press Systems
- CES/ICOM Robotic Washing Systems
- Central Coolant Systems
- Fixture Maintenance and Precision Alignment

Inspection & Quality Systems

- Marposs Measurement Systems
- CMM Maintenance and Troubleshooting
- Machine Capability and Process Quality Improvement

Core Technical Competencies

- Hydraulic and Pneumatic Systems
- Servo Drives and Motion Control
- Reliability Engineering
- Root Cause Analysis (RCA)
- Predictive and Preventive Maintenance

Desired Candidate Profile

Education

- FULLTIME B.E. / B.Tech in Mechanical, Mechatronics, Electrical, Electronics, or related Engineering disciplines
- AMIE Qualification

Experience

- 5-10 years of hands-on experience in Machine Shop Maintenance within Automotive, Auto Component, Engine, Powertrain, Precision Machining, or Heavy Engineering industries

Skills & Competencies

- Strong hands-on experience in CNC machine maintenance and industrial automation.
- Expertise in Fanuc and Siemens control systems.
- Experience in PLC troubleshooting, modifications, and system diagnostics.
- Sound understanding of TPM, TQM, DWM, Lean Manufacturing, and World-Class Manufacturing practices.
- Knowledge of IATF 16949, ISO standards, and manufacturing quality systems.
- Proficiency in SAP PM modules, maintenance planning, and spare management.
- Strong analytical, troubleshooting, and root cause analysis capabilities.
- Experience in reliability improvement and machine lifecycle management.

Behavioral Competencies

- High ownership and accountability with a results-oriented mindset.
- Ability to drive change, influence stakeholders, and lead continuous improvement initiatives.
- Strong interpersonal,



communication, and cross-functional collaboration skills.
- Customer-focused approach with commitment to quality, safety, and operational excellence.
- Ability to perform effectively in a fast-paced, lean manufacturing setting.
- Passion for developing people, building capability, and fostering a high-performance culture.

Tata Motors is an Equal Opportunity Employer, committed to a fair and transparent hiring process. All recruitment decisions are based strictly on Merit, Role alignment, and Business requirements. It does not solicit or accept any form of payment or gratuity from candidates at any stage of the recruitment process. Any such request received should be considered fraudulent and reported immediately.

About Tata Motors:

Part of the USD 180 billion Tata group, Tata Motors Limited (BSE: 500570; NSE: TATAMOTORS), a USD 52 billion organization, is a leading global automobile manufacturer of cars, utility vehicles, pick-ups, trucks, and buses, offering an extensive range of integrated, smart, and e-mobility solutions. With ‘Connecting Aspirations’ at the core of its brand promise, Tata Motors is India’s market leader in commercial vehicles and ranks among the top three in the passenger vehicles market.

Tata Motors strives to bring new products that captivate the imagination of GenNext customers, fuelled by state-of-the-art design and R&D; centres located in India, the UK, the US, Italy, and South Korea. By focusing on engineering and tech- enabled automotive solutions catering to the future of mobility, the company’s innovation efforts are focused on developing pioneering technologies that are both sustainable and suited to the evolving market and customer aspirations. The company is pioneering India's Electric Vehicle (EV) transition and driving the shift towards sustainable mobility solutions by developing a tailored product strategy, leveraging the synergy between Group companies and playing an active role in liaising with the Government of India in developing the policy framework.

With operations in India, UK, South Korea, Thailand and Indonesia, Tata Motors markets its vehicles in Africa, the Middle East, Latin America, Southeast Asia, and the SAARC countries. As of March 31, 2025, Tata Motors’ operations include 93 consolidated subsidiaries, two joint operations, four joint ventures, and numerous equity-accounted associates, including their subsidiaries, over which the company exercises significant influence.

📌 Senior Manager - Maintenance - Machine Shop (India)
🏢 TataMotors
📍 India