09 Sep
|
PRS Permacel
|
Maharashtra
09 Sep
PRS Permacel
Maharashtra
Job Summary The Sr Engineer Production – Responsible for managing all printing operations during the assigned shift, ensuring smooth execution of jobs as per schedule, maintaining print quality, minimizing wastage, and achieving production targets. The role involves supervising printing machines (Screen, offset, Flexo, etc.) manpower, and process control in a fast-paced printing environment.
Key Responsibilities
Production & Operations
- Plan and execute shift-wise printing schedules based on job orders.
- Ensure timely completion of print jobs – Automobile Decals, doming Labels
- Monitor machine performance (Screen) to ensure optimal output.
- Reduce job changeover time and improve overall productivity.
Machine Handling & Process Control
- Ensure proper machine setup (registration, color matching, Screen mounting, ink mixing).
- Monitor print parameters like ink density, color consistency, and alignment.
- Troubleshoot printing issues such as ghosting, misregistration, and ink spreading
- Coordinate with maintenance team for breakdowns and preventive maintenance.
Manpower Management
- Supervise machine operators, helpers, and finishing staff.
- Allocate work based on skill level and job requirements.
- Train operators on machine handling and best printing practices.
- Maintain discipline and ensure team coordination.
Quality Control
- Ensure adherence to print quality standards and customer specifications.
- Coordinate with QC team for approvals (shade cards, samples).
- Monitor rejection rates and take corrective actions to reduce defects.
- Ensure proper handling of raw materials like Stock, ink, Stencil,
and chemicals.
Material & Wastage Control
- Monitor consumption of paper, ink, plates, and solvents.
- Minimize printing wastage during setup and production.
- Ensure proper storage and handling of materials.
Safety & Compliance
- Ensure safe machine operation and use of PPE.
- Follow safety practices related to inks, solvents, and chemicals.
- Maintain clean and organized shop floor (5S implementation).
Reporting & Documentation
- Maintain shift production reports (job status, output, wastage, downtime).
- Record machine performance and breakdown details.
- Communicate shift handover details clearly to the next shift.
Continuous Improvement
- Implement Kaizen and process improvements.
- Work on reducing setup time and improving machine efficiency.
- Suggest new techniques to improve print quality and productivity.
Required Skills & Qualifications
Education
- Diploma / BE in Printing Technology / Mechanical / Production Engineering
- Knowledge about MS excel ERP( SAP will have added Advatages)
Experience
1. 7–8 years of experience in printing industry (offset, flexo, packaging, printing)
2. Experience in handling shift operations preferred
Technical Skills
- Knowledge of printing processes (Screen, Offset,
Flexo)
- Understanding color management and print quality standards
- Familiarity with inks, substrates, Screen Printing offset Printing and finishing processes
Soft Skills
- Leadership and team management
- Problem-solving and quick decision-making
- Positive communication and coordination skills
Key Performance Indicators (KPIs)
- Shift production target achievement
- Machine efficiency (OEE)
- Wastage reduction
- Downtime control
Working Conditions
- Rotational shifts (Day/Night)
- Shop-floor environment
- Fast-paced, deadline-driven work
A 360-year young organization with strong pillars on value system and customer centricity, Saint-Gobain employs
176,000 people across 64 countries with over 90 nationalities. A fortune 500 company, Saint-Gobain is recognized among the 100 most innovative and 100 most sustainable corporations on earth. Saint-Gobain has pioneered several Products, Marketing, Manufacturing, Application, Sustainability, Human Resources Innovations, Knowledge, and Skill Development that helped in the emergence of product differentiation and segmentation in the industry.
In India we are today a community of united entrepreneurs who believe talent is infinite and can continuously shape the future, every day.
The strategy of responsible growth is guided by the Saint-Gobain Group’s purpose, “MAKING THE WORLD A BETTER HOME”, which responds to the shared ambition of everyone in the Group to act every day to make the world a more beautiful and sustainable place to live in.
📌 Senior Engineer - Production (Maharashtra)
🏢 PRS Permacel
📍 Maharashtra