Job Summary To support SH Post Clinkerisation in operation and optimization of Cement Mill by daily monitoring routine inspection of cement mill TPH, power rate loss in cement mills area in field to avoid breakdowns and coordination with other department for corrective action of any abnormalities or minimizing downtime of the equipment.
Responsibilities
- Accountability: Production Quality: Monitoring Cement Mill optimization for process operating conditions to achieve the targeted Production, Power Quality as per dispatch schedule.
- Maximise the productivity by ensuring smooth and continuous operation of cement mill Ensure quality maintained as per standard
- Monitoring of mill wise power consumption and take corrective action to reduce power consumption.
- Ensure grade wise production as per requirement and correct change over of circuit ensuring product quality.
- Implementation of PM checklist in the section.
- whywhy PM analysis for process break downs and take corrective measures.
- To monitor calibration of clinker / Gypsum / SSF offly ash weigh feeders.
- Daily Trends review and checklist execution.
- Cross checking of cement blaine whenever it comes abnormal.
- Planning and monitor smooth changeover of cement grade as per requirement
- Monitor and ensure timely replacement of grinding media makeup charge.
- Process Expenses to operate in budgeted norms and implementation of improvement actions for cost optimization.
- Implement the action suggested to reduce the variance after comparing actual and budgeted cost.
- Use of grinding media within the budgeted norms.
- Evolve schemes resulting in reduction and power cost.
- Monitor false air and idle running of equipment and take corrective action.
- Ensure running of power saving equipment to optimize and reduce power consumption.
- Initiate procurement of grinding media with shutdown planning to optimize idle inventory level.
- making shutdown PRs and MRs.
- Assist in data collection, analysis of data and implement corrective action based on action plan.
- Analysis of data and feasibility study (Cost benefit analysis) by application of PM analysis.
- Execute action for modification in new proposals.
- Process flow measurement and parameter cross check if found abnormal.
- Identification of source of leakage and ensure corrective action.
- Execution of counter measures recommended during interdepartmental observation.
- On the job training given to attendant for safe working
- Monitor ensure effective working of pollution control equipment like ESP, Bag Filters coordinate with service department for optimum operation of the equipment.
- To implement improvement project to reduce repetitive problems/breakdown or losses.
- Timely submission of Kaizen, OPL, Good to fine, suggestion on system
- Developing and sustaining Model area in respective sections
- 100% active participation in respective KFA GRT meetings and giving inputs related to bring recent technology, innovation and improvements towards productivity. Conduct awareness programmes down the level team
- To know about IMS and other systems requirement and documents for NonConformity in section during internal and external audits or assessments.
- Implementation of critical spares consumable SOP without any defilement
- Identify arrange rectification of leakage points/unsafe points along with monitor take corrective action for emission levels.
- Grinding media topup in time.
- Chamber sampling for mill performance with Q.C.
- Grinding media Optimisation.
- separator seal gap inspection, Roller press static gap adjustment and chick plate inspection, Cement ball mill internal diaphragm inspection work
- Check availability of standby equipment by taking noload trial and timely change over.
- Take maintece of problematic equipment.
- SHE (Safety, Health Environment) along with Sustainability initiatives Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area.
- Educating team about I know my job , I know the hazards associated with my job and I applied control measures I escalate to my senior among manpower deployed in sections/department manpower including peer, WB CL manpower
- Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.
- To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP
- Active participation in safety training, safety sub committees, standard champions meeting and any
Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.
📌 PF-Process Professional (Amreli)
🏢 Aditya Birla Insulators
📍 Amreli
Reply to this offer
Impress this employer describing Your skills and abilities, fill out the form below and leave Your personal touch in the presentation letter.