Job Purpose

Plan Organize Co-Ordinate the implementation of maintenance activities (Preventive/Predictive) in Coal Mill for optimum plant availability within optimum cost to meet production target, Execution of improvement / modification jobs for cost reduction and productivity improvement along with manpower planning and spare parts management, system implementation for best practices by ensuring pollution free and safe working setting.

Job Context

Major Challenges

- 100% Equipment availability for 365 days continuously. Maintain zero accident.

- 100% Implementation of systems like QMS, EMS, OHSAS, WCM and SAP

- Controlling of maintenance expenditure well within norms.

- Coordinate the challenging of execution of maintenance related activities.

- Ensure pollution free environment to improve manpower efficiency and productivity.

Key Result Areas

- Plant Availability: Plan, Organize and monitor implementation activities for optimum plant availability in Mechanical discipline as per target to meet production from coal mill as per requirement and satisfaction of internal customers. Coordinate the challenging of implementation / execution of maintenance activities Execution of preventive corrective maintenance activities.
- Ensure periodic checking.
- Manpower planning one day in advance for daily jobs.
- Proper Job planning for shutdown jobs.
- Spare parts planning for major shutdown jobs as well as fulfilling day today basis requirements.
- Analysis of major / minor breakdowns and plan corrective actions accordingly. -Interaction with OEM and suppliers for elimination of critical equipment problems.
- Execution of all the major jobs during shutdowns.
- Planning of contractor jobs to be carried out and raise service work order accordingly.
- Attending coordination meeting regularly for discussion of plant performance on day today basis, collecting related feedback from internal customers, communicating subordinates and assure for the execution of corrective actions

- Identification , Planning, implementation of small modifications for better equipment performance.





- Proper coordination with other departments.

- Training to the workmen through workers development programs and onsite training programs for skill upgradation.

- Planning and procurement of advanced good quality tools and tackles for fast execution of jobs.

- Eliminating non value adding activities.

- Daily monitoring of equipment health and maintaining records.

- Maintaining proper housekeeping and following good maintenance practices.

- Discussion on chronic problems.

- COST CONTROL: Plan monitor and control spares and lubricants inventory and manpower cost as per budget in Mech maintenance activities in coal mill in order to optimize the maintenance cost.

Prepare

Budget for coal mill area. Monitoring expenditure with respect to budget. Classification of most critical and less critical and general spares. Accordingly spares procurement from OEM and Reputed substitute suppliers.

Carry out life value analysis for high value spares. Inspection of materials from reputed suppliers as per OEM requirement for achieving longer life of equipment. Monitor stores inventory reduction , standardization and optimization.

Monitoring of contractor cost comparing with last year expenditure. Close monitoring on worker s overtime. Planning of spare parts and raising indent for procurement as per requirement. Identification of maintenance cost reduction parameters.

- System Management (Effective implementation of all IMS and other systems requirements through involvement for continuous improvement in plant working condition quality standards) - To implement improvement project to reduce repetitive problems/breakdown or losses. Timely submission of Kaizen, OPL, Good to fine, suggestion on system.



Developing and sustaining Model area in respective sections. 100% active participation in respective KFA GRT meetings and giving inputs related to bring new technology, innovation and improvements towards productivity.

Conduct awareness programs down the level team. To know about IMS and other systems requirement and documents for Non-Conformity in section during internal and external audits or assessments. Implementation of critical spares consumable SOP without any defilement.

Identify arrange rectification of leakage points/unsafe points along with monitor take corrective action for emission levels.

- SHE/ Safety Focus: Focus on SHE (Safety, Health Environment) along with Sustainability initiatives - Ensuring 100% compliance of all safety standards and all applicable recommendations related to their concerned area. Educating team about I know my job , I know the hazards associated with my job and I applied control measures I escalate to my senior among manpower deployed in sections/department manpower including peer, WB CL manpower. Timely conducting scheduled SO round and reporting of accidents, incidents and near misses on occurrences in the area of concern in system.

To conduct daily Tool Box Talk as schedule and before start the job any critical job along with SWP. Active participation in safety training, safety sub committees, standard champions meeting and any safety event. Ensure good housekeeping, limited use of power, no leakage of water, oil, etc. and reporting concerned if any abnormalities for corrective action.

Adhering of all safety precautions on the site and off the site. Replicating good practice for saving environment for long run sustainability and creating awareness among manpower to save guard natural resources.

Disclaimer: This job posting has been aggregated from external source. Role details, content, and availability are subject to change. Applicants are advised to confirm the latest information directly on the company website before applying.

📌 PF Mechanical (Coal Mill) Professional (Botad)
🏢 Aditya Birla Insulators
📍 Botad