Position: Manufacturing Engineer/Process Engineer – Cable Assembly

Department: Process Engineering

Reporting to: Sr. Manager - Cable Assembly

Location: Cochin, Kerala, India.

Job Highlights: B. Tech Mechanical Engineering with 8+ years of experience in Process

Engineering of Cable Assembly domain.

: Manufacturing Process Engineer with hands-on expertise in wire harness manufacturing processes, including crimping, wire preparation, soldering, ultrasonic splicing/welding, and harness protection techniques. Experienced in optimizing process parameters, ensuring product quality, improving productivity, and driving continuous improvement initiatives across assembly operations.

ROLES & RESPONSIBILITIES

 Develop and maintain Process Failure Mode & Effects Analysis (PFMEA), Process Flow

Charts (PFC), and Work Instructions (WI) to ensure robust process control and risk mitigation.

 Design and develop tools and fixtures to enhance process capability, productivity, and quality performance.

 Establish and implement manufacturing standards, process controls, and validation plans during sample development and mass production.

 Ensure compliance and working knowledge of IPC/WHMA-A-620 standards for wire harness assembly and workmanship requirements.

 Review and interpret product specifications, drawings, and process requirements for both ongoing production and product transfers.

 Collaborate with cross-site Manufacturing Engineering teams to support smooth product transfer and localization activities.

 Manage receipt, verification, and organization of manufacturing equipment details and documentation during product transfers and Current Product Development (NPD).

 Conduct process risk assessments, analyze potential failure modes, and implement corrective and preventive actions to drive continuous Process and Quality improvements.

 Coordinate with the NPI team for prototype/sample builds, process validation, and successful production ramp-up.





 Provide structured support to the Project Manager on technical and cross-functional assignments.

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 Undertake additional responsibilities as assigned by management to support operational and strategic objectives.

BEHAVIORAL COMPETENCIES

 Analytical Thinking – Strong ability to analyze process data, identify root causes of defects, and implement structured problem-solving methodologies to improve quality and efficiency.

 Attention to Detail – High level of precision in reviewing drawings, process parameters,

workmanship standards, and assembly specifications.

 Continuous Improvement Mindset – Proactively identifies process gaps and drives

Lean, cost reduction, and productivity improvement initiatives.

 Chang Management & Adaptability – Acts as a change agent during new product introduction (NPI), product transfers, and process modifications while ensuring minimal disruption to production.

 Cross-Functional Collaboration – Effectively coordinates with Quality, Production, NPI,

Supply Chain, and global Manufacturing Engineering teams to achieve project goals.

 Problem-Solving Orientation – Applies structured methodologies to address process failures and prevent recurrence.

 Ownership & Accountability – Takes responsibility for process stability, equipment readiness, and production support during ramp-up and mass production.

 Communication & Presentation Skills – Clearly communicates technical information,

conducts operator training, and presents process updates to stakeholders and management.

 Project Execution Discipline – Manages timelines, priorities, and deliverables effectively during NPD, sample builds, and transfer activities.

 Quality & Safety Focus – Maintains strong commitment to quality standards and safe manufacturing operations.

Interested pls share Cv to [email protected] with below details

Exp

CTC

Exp CTC

NP

Pay: ₹800,000.00 - ₹1,200,000.00 per year

Work Location: In person

📌 Manufacturing Engineer/Process Engineer – Cable Assembly (Kochi)
🏢 FIFO International
📍 Kochi