Job Role

Casting Parts Design Engineer (4-5 Years & 5-8years) – Automotive EV Products

Experience: 4-5 Years

Industry: Automotive / EV / Powertrain

Location: Chennai

Roles & Responsibilities

- Design and develop aluminum and magnesium cast components for eAxle, Reducer, HV Motor, HV Inverter, OBC/DCDC, Actuators, and related EV products.
- Create detailed 3D models and drawings using CATIA V5 / 3DEXPERIENCE.
- Develop cast housings, covers, brackets, end shields, motor casings, gearbox casings, and structural components.
- Perform parametric modeling using skeleton and Boolean methodologies.
- Apply DFM/DFA guidelines for casting processes.
- Define GD&T; as per ASME Y14.5 standards.
- Conduct tolerance stack-up analysis.
- Work closely with CAE, manufacturing, tool design, and suppliers.
- Support prototype, tooling, validation, and production activities.
- Manage product data in PLM systems.

Required Technical Skills

- CATIA V5 (Part Design, Assembly, Drafting)
- Casting Design
- High Pressure Die Casting (HPDC)
- Gravity Die Casting
- Sand Casting
- Core & Cavity concept understanding




- Draft Angle, Rib, Boss, Wall Thickness optimization
- Shrinkage and Machining Allowance knowledge
- GD&T;
- Tolerance Stack-up
- DFM/DFA
- PLM Tools (Teamcenter / Enovia / 3DX)

Manufacturing Knowledge

- Aluminum Die Casting
- Magnesium Casting
- Injection Molding (added advantage)
- Machining Process Understanding
- Surface Treatment and Coating Requirements

Preferred Product Experience

- eAxle Housing
- Reducer Housing
- HV Motor Housing
- HV Inverter Housing
- OBC/DCDC Enclosure
- Actuator Housing
- Cooling System Components

Education

- B.E./B.Tech Mechanical Engineering

Education

- B.E./B.Tech Mechanical Engineering

Why Join ALTEN India?
- Opportunity to work with leading global aerospace clients.
- Dynamic, innovation-driven environment with exposure to cutting-edge technologies.
- Continuous learning and growth opportunities opportunities.
- Inclusive and collaborative workplace culture.

📌 Design Engineer- Casting (Chennai)
🏢 ALTEN India
📍 Chennai