JOB SUMMARY:

To plan, implement and monitor welding quality control activities, ensuring compliance with customer specifications, ASME codes, applicable standards, and company quality requirements throughout fabrication.

KEY RESPONSIBILITIES:

Quality Management

- Prepare Quality Assurance Plans (QAP), WPS, PQR and Weld Maps.

- Plan and witness hydrostatic and pneumatic pressure tests.

- Provide technical clarifications during project bidding.

- Manage welder qualification, WPQ records and continuity records.

- Review customer specifications, drawings, ITPs and quality plans

Inspection &

- Testing

- Conduct procedure qualification for plate, pipe and tube-to-tubesheet joints as per ASME Section IX.

- Review welding consumables, MTCs and approve release.

- Optimize welding processes and review joint preparation/bevel angles.

- Issue approved WPSs and Weld Maps after client approval.

- Monitor shop floor welding activities for code compliance.

- Train welders and ensure calibration of welding equipment.

- Coordinate with clients, third-party inspectors and authorized inspectors.

- Witness mechanical testing for procedure/performance qualification.

- Perform inspection before, during and after welding.

- Prepare final as-built documentation and maintain ISO 9001 records.

Customer Quality

- All Document On time Submit

- Improve customer satisfaction through quality initiatives.

Team Management

- Lead, supervise, and mentor the Quality Control team, including QC Engineers, Inspectors, and Technicians.





- Plan and allocate daily inspection activities in line with production schedules and project priorities.

- Monitor team performance and ensure timely completion of inspections without compromising quality.

- Provide technical guidance on fabrication, welding, NDT, dimensional inspection, and code compliance.

- Coordinate with Production, Engineering, Planning, Procurement, and Stores to resolve quality-related issues.

- Ensure all inspection personnel follow approved Inspection &
- Test Plans (ITPs), Quality Plans, WPS, and applicable ASME

Process Improvement

- Analyse rejection, rework and customer complaints.

- Conduct Root Cause Analysis (RCA).

- On time Welder Qualification

- On time WPS -PQR Qualification &

- On time QAP Submission

Documentation &

- Compliance

- Maintain Quality Manuals, SOPs and Work Instructions.

- Ensure proper document control.

Cross Functional Coordination

- Current Welding Process development.

TECHNICAL SKILLS:

- ASME Codes

- PED Standards

- Pressure Vessel Inspection

- Heat Exchanger Inspection

- Welding Inspection

- NDT Knowledge

- Root Cause Analysis (5 Why, Fishbone)

- CAPA

- MS Office

- ERP System

WORKING CONDITIONS:

- Office and Shop Floor

- Regular factory inspections

- Vendor visits

EDUCATION:

- B.E. / B.Tech.

Mechanical

Engineering

REQUIRED EXPERIENCE:

- 10-11 years of experience in Welding Engineer &
- Quality Control in Process Equipment / Pressure Vessel / Heavy Engineering / Manufacturing Industry.

📌 Assistant Manager - Quality Assurance & Control (Pune)
🏢 Economy Process Solutions
📍 Pune