Purpose of the Role
Lead and independently manage maintenance operations for the Machine Shop to ensure world-class equipment reliability, operational excellence, and achievement of SQPDCME (Safety, Quality, Productivity, Delivery, Cost, Morale, and Setting) targets. Drive continuous improvement in machine availability, maintenance effectiveness, safety culture, and manufacturing performance through proactive maintenance strategies and technical problem-solving.
Key Responsibilities
- Lead preventive, predictive, and breakdown maintenance activities for Machine Shop equipment including VMCs, HMCs, CNC machining centers, grinding machines, honing machines, robotic washing systems, CNC washing systems, fixtures, and central coolant systems.
- Drive improvements in equipment uptime, OEE, MTBF, and MTTR through structured maintenance practices and root cause analysis.
- Perform and supervise critical maintenance activities including spindle replacement, ATC maintenance, servo system troubleshooting, and hydraulic/pneumatic fault diagnosis.




- Resolve machining and quality issues arising from machine-related defects, including spindle runout, alignment, repeatability, and process capability concerns.
- Ensure accurate maintenance documentation, downtime analysis, spare management, and SAP-based maintenance records.
- Lead Kaizen, TPM, Lean Manufacturing, and Loss Cost Analysis (LCA) initiatives to enhance reliability and productivity.
- Identify and implement debottlenecking, automation, and productivity improvement opportunities to increase manufacturing capacity.
- Drive energy conservation initiatives through optimization of power consumption, compressed air usage, and utility systems.
- Develop and execute cost reduction projects through innovative maintenance practices, process improvements, and reliability enhancement initiatives.
- Collaborate with Production, Quality, Manufacturing Engineering, and other cross-functional teams for effective resolution of techn

📌 Senior Manager (Sanand)
🏢 TataMotors
📍 Sanand