About the Role
We are looking for an experienced Machine Shop Maintenance professional to manage the maintenance operations for a high-volume automotive manufacturing environment. The role is responsible for ensuring maximum equipment reliability, minimizing downtime, enhancing productivity, and driving continuous improvement across machining operations.
The successful candidate will lead electrical, mechanical, automation, and utility maintenance activities while fostering a strong culture of safety, operational excellence, and people development.
Key Responsibilities

Maintenance & Reliability Excellence
- Lead end-to-end maintenance activities within the Machine Shop to achieve Safety, Quality, Productivity, Delivery, Cost, Morale, and Setting (SQPDCME) objectives.
- Ensure high equipment availability through effective preventive, predictive, and breakdown maintenance practices.
- Improve key maintenance metrics such as Equipment Uptime, MTTR (Mean Time to Repair), and MTBF (Mean Time Between Failures).
- Diagnose and resolve complex electrical, mechanical, hydraulic, pneumatic, CNC,



and PLC-related issues.

Machine Shop Equipment Maintenance
Maintain and troubleshoot:
- CNC Machining Centres
- Horizontal Machining Centres (HMC)
- Vertical Machining Centres (VMC)
- Grinding Machines
- Honing Machines
- Leak Testing Machines
- Robotic and CNC Washing Systems
- Centralized Coolant Systems
- Gantry Systems and Controllers

Automation & Controls
- Manage and troubleshoot Fanuc CNC and Siemens CNC platforms (802D SL, 828D, 840D).
- Maintain Siemens PLC systems (S7-200, S7-300), Profibus networks, and machine communication systems.
- Ensure CNC and PLC backups, controller health, and system data integrity.
- Support machine upgrades, automation enhancements, and technology improvements.

Operational Improvement
- Lead TPM, Kaizen, Lean Manufacturing, and Loss Cost Analysis initiatives.
- Drive debottlenecking, cycle-time reduction, and process optimization projects

📌 Senior Manager (Sanand)
🏢 TataMotors
📍 Sanand